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100165 - 7500W DUAL FUEL ELECTRIC START GENERATOR

ASSEMbLY

14

ASSEMbLY

Your generator requires some assembly. This unit ships from our 
factory without oil. It must be properly serviced with fuel and oil 
before operation.

If you have any questions regarding the assembly of your 
generator, call our Technical Support Team at 1-877-338-0999. 
Please have your serial number and model number available.

Unpacking

1.  Set the shipping carton on a solid, flat surface.

2.  Remove everything from the carton except the generator.

3.  Carefully cut each corner of the box from top to bottom. Fold 

each side flat on the ground to provide a surface area to work 
with the generator.

Install the Wheel Kit

 

CAUTION

The wheel kit is not intended for over-the-road use. 

Install the Wheels

1.  Before adding fuel and oil, tip the generator onto it’s recoil 

end.

2.  Slide the roll pin through the wheel from the outside.

3.  Slide the roll pin through the mount point on the frame.

4.  Secure with the r-clip.

5.  Repeat to attach the second wheel.

Install the Support Leg

1.  Attach the support leg to the generator frame with flange 

bolts and flange lock nuts.

2.  Slowly tip the generator back down so that it rests on the 

wheels and support Leg.

Connect the battery

1.  Remove the protective cover from the red (+) lead on the 

battery.

2.  Attach the red (+) lead to the red (+) terminal on the battery 

with the bolt and secure with the nut.

3.  Repeat for the black (–) battery lead.

Add Engine Oil

 

WARNING

DO NOT attempt to crank or start the engine before it has been 
properly filled with the recommended type and amount of oil. 
Damage to the generator as a result of failing to follow these 
instructions will void your warranty.

 

NOTICE

The generator rotor has a sealed, pre-lubricated ball bearing 
that requires no additional lubrication for the life of the bearing.

 

NOTICE

The recommended oil type for typical use is 

10W-30 

automotive oil

. However, using the listed conventional oils 

shown in the “Recommended Engine Oil Type” chart may be 
used for typical use including the first 5 hours of the break-in 
run time period of the engine.

If running generator in extreme temperatures, refer to the 
“Recommended Engine Oil Type” chart.

Содержание 100165

Страница 1: ...ore operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as kno...

Страница 2: ...all carbon monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of br...

Страница 3: ...Stopping the Engine 22 Moving the Generator 22 Operation at High Altitude 22 Maintenance 23 Cleaning the Generator 23 Changing the Engine Oil 23 Cleaning and Adjusting the Spark Plug 24 Cleaning the A...

Страница 4: ...very effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and t...

Страница 5: ...Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove je...

Страница 6: ...or laceration When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and...

Страница 7: ...y and all LPG away from skin at all times When adding or removing gasoline DO NOT light or smoke cigarettes Turn the generator off and let cool for at least two minutes before removing the gasoline ca...

Страница 8: ...by or for outside parties without the explicit consent of Champion Power Equipment Fuel C WARNING DO NOT TOUCH Exhaust gases muffler and engine components are extremely HOT and cause burns Operation o...

Страница 9: ...ents before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into u...

Страница 10: ...Tank 6 gal 22 9 L 2 Choke Used to start the engine 3 Air Filter Protects the engine by filtering dust and debris from the intake air 4 Never Flat Wheels 9 5 in 24 1 cm 5 Recoil Starter Used to manual...

Страница 11: ...ables starting electrically 6 Ground Terminal Consult an electrician for local grounding regulations 7 Circuit Breakers Push Reset Protects the generator against electrical overloads RECEPTACLES A W 1...

Страница 12: ...tal run time Push SELECT button on right side of gauge to display different modes MODE DESCRIPTION Voltage V Output voltage of the generator Example 120 volts V Hz H 120 Frequency Hz Output frequency...

Страница 13: ...ngine Oil 37 2 fl oz 1100 ml Oil Funnel 1 Assembly Parts Wheels 9 5 in 24 1 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Support Leg Support Leg with Vibration Mounts D 1 Flange Bolt M8 16 E...

Страница 14: ...attach the second wheel Install the Support Leg 1 Attach the support leg to the generator frame with flange bolts and flange lock nuts 2 Slowly tip the generator back down so that it rests on the whe...

Страница 15: ...ston rings After the 5 hour break in period change the oil NOTICE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not decrease the recommended oil change in...

Страница 16: ...oline alone These ethanol blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor The compromised gasoline can be drawn into the carburetor and cause damage...

Страница 17: ...available Keep cylinders away from heat and ventilated when in a vehicle WARNING If there is a strong smell of LPG Close valve on the cylinder Check all connections for leaks by wetting the fittings w...

Страница 18: ...r for storage purposes Failure to follow proper safety precautions may result in personal injury damage to the generator and void the manufacturer s warranty WARNING During operation the muffler and e...

Страница 19: ...engine move the choke to 75 of the CHOKE position 3 Pull the recoil cord slowly until resistance is felt and then pull rapidly 4 Do not over choke As soon as engine starts move the choke to the RUN p...

Страница 20: ...g when the oil level falls below a critical threshold NOTICE Accumulation of frost on LPG cylinder and regulators is common during operation and normally is not an indication of a problem As LPG vapor...

Страница 21: ...at the same time 2 Total the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Ad...

Страница 22: ...NOTICE If the engine will not be used for a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage Moving the Generator CAUTION NEVER lift or carry the gene...

Страница 23: ...ur responsibilities for service as stated in the Emission Control Warranty Statement of this manual The owner operator is responsible for all periodic maintenance Complete all scheduled maintenance in...

Страница 24: ...ll result in poor engine performance NOTICE Federal and local laws and administrative requirements indicate when and where spark arrestors are required When ordered spark arrestors are required for op...

Страница 25: ...an adjust spark plug Clean spark arrestor Clean fuel valve filter EVERY 250 HOURS Clean combustion chamber Check adjust valve clearance EVERY 3 YEARS Replace fuel line Replace LPG hose To be performed...

Страница 26: ...o an appropriate container Use a funnel and appropriate hose if necessary under the carburetor drain bolt to avoid spillage 4 When gasoline stops flowing from the carburetor replace and tighten the ca...

Страница 27: ...6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on temperature shown in t...

Страница 28: ...r level Place generator on a flat level surface Clogged spark arrestor Clean spark arrestor Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Conne...

Страница 29: ...load Review load and adjust See Connecting Electrical Loads Faulty power cords or device Check for damaged bare or frayed wires Replace defective device Circuit breaker still too hot Let unit sit for...

Страница 30: ...roperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other...

Страница 31: ...our exhaust emission control system may be fuel injection system the ignition system catalytic converter and other exhaust emission related assemblies Where a warrantable condition exits CPE will repa...

Страница 32: ...d for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according...

Страница 33: ...Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other p...

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