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100330-1 - 37 TON FULL BEAM LOg SPLiTTER

SPECiFiCATiONS

33

Engine Parts List 44.104

#

Part Number

Description

Qty.

1

21.061300.00

Handle, Recoil, Soft

1

2

1.5789.0608

Flange Bolt M6 × 8

3

3

46.061100.00.1

Cover, Recoil Starter, 
Black

1

4

45.060005.00

Spring, Recoil Starter

1

5

45.061102.00

Reel, Recoil Starter 

1

6

2.10.003.1

Rope Ø4 × 1550, Black

1

7

45.060003.00

Spring, Ratchet

2

8

45.060002.00

Starter Ratchet, Steel

2

9

45.060009.00

Spring, Ratchet Guide

1

10

45.060007.00

Ratchet Guide

1

11

45.060008.00

Screw, Ratchet Guide

1

12

46.061000.00

Recoil Assembly

1

13

1.5789.0612

Flange Bolt M6 × 12

11

14

2.05.003

Clamp Ø11.5 × 10

1

15

46.080100.00.48

Fan Cover, Yellow

1

16

2.02.007

Nut M16 × 1.5

1

17

1.5789.0629

Flange Bolt M6 × 29

2

18

45.060001.00

Pulley, Starter

1

19

46.123000.01

Ignition Coil

1

20

45.080001.00

Cooling Fan

1

21

46.120100.03

Flywheel

1

22

2.11.007

Oil Seal Ø35 × Ø52 × 8

2

23

46.131017.01

Standard Main Jet

1

46.131017.01.01

Altitude Main Jet

24

21.120400.01

Diode Assembly

1

25

45.030032.00

Sheath, Wire

1

26

2.08.039

Drain Bolt M12 × 1.5 × 15

2

27

2.03.023

Washer Ø12.5 × Ø20 × 2, 
Drain Bolt

2

28

46.030100.00

Crankcase 

1

29

45.127000.02

Oil Level Sensor

1

30

1.5789.0615

Flange Bolt M6 × 15

2

31

1.276.6202

Bearing 6202

2

32

47.050006.00

Weight Balancer

1

33

45.050100.09

Crankshaft, U

1

34

46.030008.00

Gasket, Crankcase Cover

1

35

2.04.001

Dowel Pin Ø9 × 14

2

36

46.080600.00

Air Guide, Right Side

1

37

1.276.6207

Bearing 6207

1

38

46.031000.00.48

Oil Dipstick Assembly, 
Yellow

1

39

45.030007.01

Cover, Crankcase 

1

40

22.031000.01.48

Oil Filler Cap, Yellow

1

41

1.5789.0840.0.8

Flange Bolt M8 × 40

7

42

2.03.021.1

Washer Ø6.4 × Ø13 × 1, 
Black

1

43

45.110013.00

Shaft, Governor Gear

1

44

45.110100.00

Gear, Governor

1

45

21.110011.00

Clip, Governor Gear

1

46

45.110012.00

Bushing, Governor Gear

1

47

47.050200.00

Connecting Rod

1

48

46.050005.01

Piston

1

#

Part Number

Description

Qty.

49

2.09.004

Circlip Ø21 × Ø1

2

50

45.050003.00

Pin, Piston

1

51

46.050303.01

Ring, Oil

1

52

46.050302.01

Ring, Second Piston 

1

53

46.050301.01

Ring, First Piston

1

54

2.04.004

Dowel Pin Ø12 × 20

2

55

46.030009.00

Gasket, Cylinder Head

1

56

46.080400.00

Air Guide, Lower

1

57

46.010100.00

Cylinder Head

1

58

2.15.002(F6RTC)

Spark Plug F6RTC

1

59

2.08.014

Flange Bolt M10 × 80

4

60

46.020002.00

Gasket, Cylinder Head 
Cover

1

61

46.021000.00

Cover, Cylinder Head

1

62

45.020001.00

Breather Tube

1

63

45.020100.00

Bolt, Cylinder Head Cover

1

64

46.041000.00

Camshaft

1

65

45.040013.00

Lifter, Valve

2

66

45.040002.00

Valve, Intake

1

67

45.040006.00

Valve, Exhaust

1

68

46.040005.00

Push Rod

2

69

45.040015.00

Retainer, Valve Spring

2

70

45.040017.00

Oil Seal, Valve

2

71

45.040003.00

Spring, Valve

2

72

23.040010.00

Bolt, Rocker Arm

2

73

45.040001.00

Retainer, Intake Valve 
Spring

1

74

45.040007.00

Retainer, Exhaust Valve 
Spring

1

75

45.040008.00

Rotator, Exhaust Valve

1

76

46.040004.00

Guide Plate, Push Rod 

1

77

46.040016.00

Shaft, Rocker Arm

1

78

46.040201.00

Retainer, Rocker Arm

1

79

46.040009.00

Rocker Arm, Intake Valve 

1

80

46.040018.00

Rocker Arm, Exhaust 
Valve

1

81

1.97.1.06 

Washer Ø6

2

82

22.040012.00

Screw, Valve Adjustment

2

83

1.6177.1.06

Flange Nut M6

2

84

21.040021.00

Nut M6 × 0.5, Lock

2

85

2.01.013

Stud Bolt M6 × M8 × 131

2

86

46.130002.20

Gasket, Insulator

1

87

45.130001.01

Insulator, Carburetor

1

88

46.130003.00

Gasket, Carburetor

1

89

46.131000.01

Carburetor

1

46.131000.03

90

45.130004.00

Gasket, Air Cleaner

1

91

2.06.007

Clamp Ø8 × b6

3

92

1.6177.06

Flange Nut , M6

3

93

46.091100.01

Base, Air Cleaner

1

94

1.5789.0633

Flange Bolt M6 × 33

1

95

46.091003.02

Element, Air Cleaner

1

96

46.091102.02

Supporter, Air Cleaner

2

Содержание 100330-1

Страница 1: ...nual contains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product S...

Страница 2: ...from Horizontal to Vertical Orientation 21 Towing Log Splitter Safety 21 Log Splitter Location 22 Operation 22 Starting the Engine 22 Stopping the Engine 23 Log Splitter Operation 24 Operation at Hig...

Страница 3: ...ways exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with...

Страница 4: ...hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become c...

Страница 5: ...of the starter cord will pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bru...

Страница 6: ...litter DO NOT move or tip the log splitter during operation DO NOT tip the log splitter or allow fuel or oil to spill When transporting or servicing the log splitter Make certain that the fuel valve i...

Страница 7: ...ch use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol dr...

Страница 8: ...Change octane rating 85 to octane rating 87 20200409 This artwork belongs to Champion Power Equipment The contents are confidential and privileged and shall not be disclosed to or used by or for outs...

Страница 9: ...y a full face shield as well as full ear protection when operating this product Footwear Always wear safety shoes or heavy boots when operating the machine Gloves Always wear nonslip heavy duty protec...

Страница 10: ...hyxiation This engine emits carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause nausea fainting or death Use only in a well ventilated area Clearance Keep all objects...

Страница 11: ...il is 10W 30 2 Turn the fuel valve to ON position 3 Move choke lever to CHOKE position 4 Pull the recoil cord 5 Move the choke lever to RUN position 2107 L OP A 1 10W 30 2 1 2 3 5 4 K 376 485 152 CG1...

Страница 12: ...2 Hydraulic Cylinder 5 in 12 7 cm bore 23 in 58 4 cm stroke Rated to 3600 psi 3 Control Valve Handle Controls the movement of the cutting wedge 4 Wedge 5 Splitting Beam 6 Log Cradle Prevents logs fro...

Страница 13: ...Used to start the engine 4 Fuel Valve Used to turn fuel supply on and off to engine 5 Recoil Starter Used to manually start the engine 6 Engine Switch Used to STOP the engine 7 Oil Drain Bolt Used to...

Страница 14: ...16mm wrench Lock Nut M10 4 17mm wrench Flat Washer 4 Beam 1 Bolt M18 115 1 27mm wrench or socket Nut M14 1 22mm wrench or socket Fenders 2 Bolt M10 25 4 16mm wrench or socket Nut M10 4 17mm wrench Lo...

Страница 15: ...il tank with an M10 25 bolt 36 10 washer 22 10 lock washer 21 and M10 nut 26 The safety reflector should be facing the back of the hydraulic oil tank 36 35 22 21 26 2 Repeat with second fender on oppo...

Страница 16: ...lotted hole see Fig A When in the horizontal position the bolt should be at the front top of the slotted hole see Fig B If the bolt does not slide to the correct position when the beam is transitioned...

Страница 17: ...ft 14 7 lbf ft 16 20 Nm or fully then turn further 4 Repeat steps 2 and 3 for the remaining bolts washers and lock nuts Suction Hose 5 Using the provided d32 hose clamps connect one end of the clear...

Страница 18: ...ORIENTATION A C B D INCORRECT ASSEMBLY ORIENTATION A C B D Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount o...

Страница 19: ...of expansion if overfilled and can affect the stable running condition of the log splitter 5 Screw on the gasoline cap and wipe away any spilled fuel CAUTION Use regular unleaded gasoline with a mini...

Страница 20: ...oil fill cap when the engine is running or hot Hot oil can escape causing severe burns Always allow the log splitter to cool completely before removing the hydraulic oil cap High fluid pressure and te...

Страница 21: ...tion To change from horizontal to vertical orientation 1 Remove R clip and pin that locks the beam to the tow bar 2 Standing alongside the hydraulic ram opposite side from the engine firmly grasp the...

Страница 22: ...k pin in the pivot bracket WARNING ALWAYS use the log splitter for its intended use The log splitter should only be used to split wood logs length wise with the grain NEVER modify alter or change the...

Страница 23: ...start NOTICE If the engine starts but does not run make certain that the log splitter is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running...

Страница 24: ...t sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and log splitter output will be reduced approximately 3 for every 1000 ft of elevation above sea level This...

Страница 25: ...ance Use a soft bristle brush or an air compressor nozzle 25 PSI to clear dirt and debris away from the engine surfaces To prevent rust and corrosion on metal parts and after cleaning use a rust corro...

Страница 26: ...rain container under the external oil filter Unscrew counter clockwise and remove the external hydraulic oil filter and drain any oil in the filter into the container A strap or oil filter wrench may...

Страница 27: ...ter Change oil if operating under heavy load or in hot environments EVERY 100 HOURS OR EVERY SEASON Change oil Clean adjust spark plug Check adjust valve clearance Clean spark arrestor Clean fuel tank...

Страница 28: ...completely before cleaning and storage 6 Clean the engine according to the maintenance section 7 Change the oil 8 Remove the spark plug and pour about 14 8 mL 1 2 ounce of oil into the cylinder Using...

Страница 29: ...se in warmer climates always ABOVE 32 F 0 C ISO 32 SAE10W Universal Hydraulic Oil For year round use in colder climates BELOW 32 F 0 C Automatic Transmission Fluid Replacement filters Fram PH9342 K N...

Страница 30: ...13 14 15 13 16 17 18 19 20 21 22 23 24 25 22 21 26 28 29 31 32 33 26 21 22 35 36 37 38 39 40 39 41 42 43 44 34 3 2 45 46 47 48 49 50 51 53 54 55 56 57 58 22 22 59 60 56 61 2 3 62 63 64 65 21 22 66 67...

Страница 31: ...M10 25 4 37 PMJ22J 05 02 Axle Cap 2 38 G9459 1988 M20 1 5 Slotted Nut M20 1 5 2 39 L44634 LYC DS Tapered Bearing 4 40 PMJ37N 05 03 Wheel 2 Part Number Description Qty 41 PMJ22J 05 01 Cased Seal 2 42 G...

Страница 32: ...9 14 15 13 42 43 44 45 46 134 136 137 133 134 107 138 139 140 141 142 143 144 145 131 132 135 47 48 49 50 51 52 53 54 55 56 13 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 8...

Страница 33: ...Governor 1 45 21 110011 00 Clip Governor Gear 1 46 45 110012 00 Bushing Governor Gear 1 47 47 050200 00 Connecting Rod 1 48 46 050005 01 Piston 1 Part Number Description Qty 49 2 09 004 Circlip 21 1...

Страница 34: ...1010 003 3 Ignition Switch Red 1 118 24 070001 00 Knob Fuel Valve 1 119 1 818 0412 Bolt M4X12 1 120 45 110001 00 Shaft Governor Arm 1 121 2 03 019 Washer 8 2 17 0 8 1 122 2 11 006 Oil Seal 7 14 5 1 12...

Страница 35: ...13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 43 44 45 46 47 48 49 50 50 50 50 50 50 51 52 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 67 68 69 70 7...

Страница 36: ...0305 0600 33 Hexagon Flange Nut M6 Black Zinc 2 38 90007 0630 A1 Hexagon Flange Bolt M6 x 30 Blue White Zinc 1 39 17151 Z590110 0000 Air Cleaner Element 1 Part Number Description Qty 40 90204 Z100320...

Страница 37: ...White Zinc 1 87 28110 Z590110 L400 Shroud 1 88 90684 Z080110 0001 Clip 1 89 35555 Z810110 0000 Switch Connector Grounding Wire 1 90 35541 Z590110 0000 Stop Engine Connecting Wire 1 91 35540 Z010610 R9...

Страница 38: ...ge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris from beam...

Страница 39: ...se and Maintenance This warranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified...

Страница 40: ...condition exits CPE will repair your small off road engine SORE and equipment at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This Emissions Control System is w...

Страница 41: ...shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replace...

Страница 42: ...Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other p...

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