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Champion Power Equipment 100330-1, Руководство оператора

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100330-1 - 37 TON FULL BEAM LOg SPLiTTER

SPECiFiCATiONS

30

Parts Diagram

1

2

3

4

5

52

8

9

10

11

48

13

14

15

13

16

17

18

19

20 21

22

23

24

25

22

21

26

28

29

31

32

33

26

21

22

35

36

37

38

39

40

39

41

42

43

44

34

3

2

45

46

47

48

49

50

51

53

54

55

56

57

58

22

22

59

60

56

61

2

3

62

63

64

65

21

22

66

67

68

69

71

72

73

70

74

75

51

76

77
12

52

30

(D)

(C)

(F)

(A)

(B)

(E)

TO(A)

TO(B)

TO(C)

TO(D)

TO(E)

TO(F)

27

6

7

52

52

147

PMJ25M-01-17

锁块

1

Q235

0.06

146

GB/T 70.1-2000

内六角圆柱头螺钉 

M5×18

1

材质 <未指定>

0.60

145

GB/T 12618-90

抽芯铆钉 4×8

8

144

PMJ25M-20-04

螺柱

1

Q235

0.00

143

PMJ25M-20-03

弹簧

1

碳素弹簧钢丝D级

0.01

142

PMJ25M-20-02

密封塞

1

尼龙

0.00

141

PMJ22G-37

尾灯

2

示意图

140

PMJ22G-36

尾灯座

2

Q235

139

PMJ25M-36-04

连接板

3

Q235

0.34

138

PMJ25M-36-03

左支撑板

1

Q235

0.39

137

PMJ25M-36-01

木托盘

1

Q235

2.05

136

PMJ22G-34-03

长连接板

2

Q235

135

PMJ22G-34-02

短连接板

2

Q235

134

PMJ25M-10

左挡板

1

Q235

1.49

133

油管扣压式接头 M22

油管扣压式接头 M22

4

示意图

132

GB 3452.1-92

O形橡胶密封圈 

45×3.55

1

橡胶Ⅰ- 2

131

GB/T 6184-2000

1型全金属六角锁紧螺母 

M30

1

130

GB/T 3452.1-92

O形橡胶密封圈118×5.3

1

橡胶Ⅰ- 3

129

GB/T 3452.1-92

O形橡胶密封圈128×2.6

5

1

橡胶Ⅰ- 3

128

152071-07

内支承圈

2

127

PMJ37N-08-04

顶帽

1

45

5.19

126

DH45

防尘圈45X53X5X6.5

1

聚氨脂

125

PMJ30-08-08

U型密封圈45X55X7

1

聚氨脂

124

GB/T 3452.1-92

O形橡胶密封圈 

31.5×3.55

1

橡胶Ⅰ- 3

123

PMJ35-08-06

密封圈Φ127

1

聚氨脂(海翠)

122

GB/T 3452.1-92

O形橡胶密封圈109×5.3

1

橡胶Ⅰ- 3

121

PMJ35-08-05

导向环

1

碳纤维+酚醛树脂复

合材

120

PMJ35-08-03

活塞头

1

QT450-10

119

PMJ37M-08-02

活塞杆

1

40Cr

8.86

118

PMJ22G-08-01-05

前螺套

2

Q235

117

PMJ37N-08-01-03

支耳板

2

Q235

0.56

116

PMJ37N-08-01-01

底座

1

Q235

2.89

115

PMJ37N-03-02

限位块

1

Q235

0.04

114

PMJ22J-08-01-05

拉手

1

Q235A

113

PMJ22J-01-01

连接管

1

Q235

112

PMJ22J-07-02

脚垫

1

Q235

111

PMJ25M-18-02

挡圈

2

碳素弹簧钢丝

0.01

110

PMJ22J-04-04

垫块

2

Q235

109

PMJ22J-04-03

活塞杆固定块

2

Q235

108

PMJ22G-04-03

加强板

2

Q235

107

PMJ22J-04-02

刀片

1

40Cr

106

PMJ25M-02-01

刀架底板

1

Q235

3.79

105

PMJ25M-01-16

连接板

1

Q235

0.10

104

PMJ25M-01-14

连接座

1

Q235

1.54

103

PMJ25M-01-11

右导轨衬板

1

Q235

1.72

102

PMJ22M-02-04

托架固定板

2

Q235

101

PMJ22J-02-03-02

垫块

1

Q235

100

PMJ22J-02-03-01

固定件

1

Q235

99

PMJ25M-01-13

拉手

1

Q235

0.25

98

PMJ25M-01-12

挡板焊条

4

Q235

0.03

97

PMJ25M-01-10

左导轨衬板

1

Q235

1.72

96

PMJ25M-01-08

导向板

2

Q235

2.60

95

PMJ37M-01-07

挡板加强条

2

Q345

3.58

94

PMJ37M-01-06

挡板加强块

1

Q345

0.92

93

PMJ37M-01-04

挡块

1

Q345

13.99

92

PMJ37M-01-09

底板

1

Q235

9.09

91

PMJ37M-01-02

撑板

1

Q345

15.28

90

PMJ37M-01-01

面板

1

Q235

19.59

89

PMJ25M-04-03

引擎安装板

1

Q235

2.84

88

PMJ25M-04-02

引擎架侧板

2

Q235

0.13

87

PMJ22G-01-11

挡泥板固定块

4

Q235

86

PMJ25M-04-06

加强板

1

Q235

0.11

85

PMJ37M-04-05

连接块

2

Q235

0.87

84

PMJ22J-11-02

轮轴

2

35

83

PMJ20J-01-09

回油接头

1

45

82

PMJ25M-04-07

加油接头

1

Q235

0.25

81

PMJ22G-01-07

放油接头

1

Q235

80

PMJ22Q-11-02

过滤器安装座

1

Q235

79

PMJ22M-01-02

油箱封板

2

Q235

78

PMJ25M-09

右挡板

1

Q235

1.49

77

GB/T 5783-2000

全螺纹六角头螺栓 

M8×20(8.8级)

4

76

GB/T 1096-1979

B型普通平键 

3.18×25.4

1

40Cr

0.00

75

PMJ22G-26

泵联轴器

1

铁基粉末冶金

74

GB/T 77-2000

内六角平端紧定螺钉 

M6×10

1

73

ASME B18.2.1 1996

全螺纹六角头螺栓 

5/16"-24×1"

4

72

GB/T 93-1987

标准型弹簧垫圈 8

4

65Mn

71

GB/T 95-2000

C级平垫圈 8

4

70

PMJ30-23

连接座

1

ZL101A

69

PMJ30-28

发动机联轴器

1

铁基粉末冶金

68

PMJ30-29

发动机衬套

1

Q235

67

PMJ30-32

引擎键

1

45

66

GB/T 5780-2000

C级六角头螺栓 M10×45

4

65

GB/T 41-2000

C级六角螺母 M10

4

Q235

0.01

64

PMJ35-11

11P发动机

1

示意图

5.14

客户提供

63

GB/T 5782-2000

六角头螺栓 M10×85

1

材质 <未指定>

0.01

62

GB/T 5782-2000

六角头螺栓 M12×80

2

61

PMJ22G-40

拖车连接器

1

示意图

60

PMJ22J-07-01

支撑脚

1

Q235焊接钢管

59

PMJ25M-18-01

安全链钩

2

示意图

0.00

58

GB/T 889.1-2000

1型非金属嵌件六角锁紧

螺母 M10

1

钢

.00794

57

PMJ22J-10

插杆

1

Q235

56

PMJ22G-30

钢丝挡圈

2

碳素弹簧钢丝

55

PMJ25M-03-01

挂车梁

1

焊接钢管

7.68

54

PMJ22J-15

插杆

1

Q235

53

PMJ22Q-20A

过滤器

1

组合件

52

GB/T 3452.1-92

O形橡胶密封圈 

10×2.65

4

橡胶Ⅰ- 3

51

JB/T 8870－1999

喉箍 d32

2

50

1

49

1

48

PMJ20J-17

滤清器接头

2

35

0.22

47

PMJ22G-52

机油滤清器

1

示意图

46

PMJ25M-20-01

滤清器座

1

ADC12

0.21

45

PMJ22Q-23

连接接头

1

Q235

44

PMJ22G-19

放油塞

1

Q235

43

PMJ37M-04-01

油箱

1

焊接钢管

15.05

42

GB/T 91-2000

开口销 4×32

2

41

PMJ22J-05-01

防尘圈

2

示意图

40

PMJ37N-05-03

轮胎总成

2

示意图

0.01

39

L44643 LYC DS

英制圆锥滚子轴承L4464

3

4

材质 <未指定>

0.02

38

GB/T 9459-1988

A和B级细牙六角开槽薄

螺母 M20×1.5

2

37

PMJ22J-05-02

轮轴盖

2

示意图

36

GB/T 5783-2000

全螺纹六角头螺栓 

M10×25

4

35

PMJ22G-34-01

右挡泥板

1

Q235

34

GB/T 5782-2000

六角头螺栓 M12×85

2

33

GB/T 889.1-2000

1型非金属嵌件六角锁紧

螺母 M14

1

32

GB/T 95-2000

C级平垫圈 14

1

31

PMJ25M-14

大垫圈

2

Q235

0.03

30

GB 1160.2-89

旋入式六角型油标 A 

M20×1.5

1

29

PMJ25M-19

六角头螺栓

1

35

0.27

28

PMJ22G-18

油箱塞

1

Q235

27

PMJ22G-35-01

左挡泥板

1

Q235

26

GB/T 6170-2000

1型六角螺母 M10

6

25

PMJ25M-31

小木托盘

1

Q235

2.19

24

GB/T 70.2-2000  

内六角平圆头螺钉 

M10×30

2

普通碳钢

24.37

23

PMJ25M-36-02

右支撑板

1

Q235

0.39

22

GB/T 95-2000

C级平垫圈 10

18

21

GB/T 93-1987

标准型弹簧垫圈 10

14

65Mn

0

20

GB/T 5783-2000

全螺纹六角头螺栓 

M10×20

4

19

1

18

PMJ37N-13

油缸连接轴

1

45

0.41

17

GJY12-3

钢丝挡圈

2

碳素弹簧钢丝

16

PMJ37N-08-01-02

油缸

1

20

14.61

15

PMJ37M-28

油缸油管

1

组合件

0.00

14

PMJ22M-22

直通接头

1

45

13

PMJ25M-29

卡套直角接头体

2

35

0.11

12

PMJ25M-16

泵输出接头

1

35

0.17

11

PMJ22J-19

阀标贴板

1

Q235

10

GB/T 859-1987

轻型弹簧垫圈 8

2

9

GB/T 818-2000

十字槽盘头螺钉 M8×12

2

8

PMJ25M-12

控制阀

1

示意图

0.00

7

PMJ20J-16

阀直角接头

1

35

0.24

6

PMJ35-10

齿轮泵

1

示意图

5

GB/T 5782-2000

六角头螺栓 

M12×75(12.9级)

1

4

PMJ22G-04-04

上封板

1

Q235

3

GB/T 95-2000

C级平垫圈 12

5

2

GB/T 889.1-2000

1型非金属嵌件六角锁紧

螺母 M12

5

1

PMJ37M-01-05

前挡板

1

Q345

20.30

序

号

代      号

名     称

数

量

材    料

单重

备 注

Содержание 100330-1

Страница 1: ...nual contains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product S...

Страница 2: ...from Horizontal to Vertical Orientation 21 Towing Log Splitter Safety 21 Log Splitter Location 22 Operation 22 Starting the Engine 22 Stopping the Engine 23 Log Splitter Operation 24 Operation at Hig...

Страница 3: ...ways exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with...

Страница 4: ...hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become c...

Страница 5: ...of the starter cord will pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bru...

Страница 6: ...litter DO NOT move or tip the log splitter during operation DO NOT tip the log splitter or allow fuel or oil to spill When transporting or servicing the log splitter Make certain that the fuel valve i...

Страница 7: ...ch use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol dr...

Страница 8: ...Change octane rating 85 to octane rating 87 20200409 This artwork belongs to Champion Power Equipment The contents are confidential and privileged and shall not be disclosed to or used by or for outs...

Страница 9: ...y a full face shield as well as full ear protection when operating this product Footwear Always wear safety shoes or heavy boots when operating the machine Gloves Always wear nonslip heavy duty protec...

Страница 10: ...hyxiation This engine emits carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause nausea fainting or death Use only in a well ventilated area Clearance Keep all objects...

Страница 11: ...il is 10W 30 2 Turn the fuel valve to ON position 3 Move choke lever to CHOKE position 4 Pull the recoil cord 5 Move the choke lever to RUN position 2107 L OP A 1 10W 30 2 1 2 3 5 4 K 376 485 152 CG1...

Страница 12: ...2 Hydraulic Cylinder 5 in 12 7 cm bore 23 in 58 4 cm stroke Rated to 3600 psi 3 Control Valve Handle Controls the movement of the cutting wedge 4 Wedge 5 Splitting Beam 6 Log Cradle Prevents logs fro...

Страница 13: ...Used to start the engine 4 Fuel Valve Used to turn fuel supply on and off to engine 5 Recoil Starter Used to manually start the engine 6 Engine Switch Used to STOP the engine 7 Oil Drain Bolt Used to...

Страница 14: ...16mm wrench Lock Nut M10 4 17mm wrench Flat Washer 4 Beam 1 Bolt M18 115 1 27mm wrench or socket Nut M14 1 22mm wrench or socket Fenders 2 Bolt M10 25 4 16mm wrench or socket Nut M10 4 17mm wrench Lo...

Страница 15: ...il tank with an M10 25 bolt 36 10 washer 22 10 lock washer 21 and M10 nut 26 The safety reflector should be facing the back of the hydraulic oil tank 36 35 22 21 26 2 Repeat with second fender on oppo...

Страница 16: ...lotted hole see Fig A When in the horizontal position the bolt should be at the front top of the slotted hole see Fig B If the bolt does not slide to the correct position when the beam is transitioned...

Страница 17: ...ft 14 7 lbf ft 16 20 Nm or fully then turn further 4 Repeat steps 2 and 3 for the remaining bolts washers and lock nuts Suction Hose 5 Using the provided d32 hose clamps connect one end of the clear...

Страница 18: ...ORIENTATION A C B D INCORRECT ASSEMBLY ORIENTATION A C B D Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount o...

Страница 19: ...of expansion if overfilled and can affect the stable running condition of the log splitter 5 Screw on the gasoline cap and wipe away any spilled fuel CAUTION Use regular unleaded gasoline with a mini...

Страница 20: ...oil fill cap when the engine is running or hot Hot oil can escape causing severe burns Always allow the log splitter to cool completely before removing the hydraulic oil cap High fluid pressure and te...

Страница 21: ...tion To change from horizontal to vertical orientation 1 Remove R clip and pin that locks the beam to the tow bar 2 Standing alongside the hydraulic ram opposite side from the engine firmly grasp the...

Страница 22: ...k pin in the pivot bracket WARNING ALWAYS use the log splitter for its intended use The log splitter should only be used to split wood logs length wise with the grain NEVER modify alter or change the...

Страница 23: ...start NOTICE If the engine starts but does not run make certain that the log splitter is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running...

Страница 24: ...t sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and log splitter output will be reduced approximately 3 for every 1000 ft of elevation above sea level This...

Страница 25: ...ance Use a soft bristle brush or an air compressor nozzle 25 PSI to clear dirt and debris away from the engine surfaces To prevent rust and corrosion on metal parts and after cleaning use a rust corro...

Страница 26: ...rain container under the external oil filter Unscrew counter clockwise and remove the external hydraulic oil filter and drain any oil in the filter into the container A strap or oil filter wrench may...

Страница 27: ...ter Change oil if operating under heavy load or in hot environments EVERY 100 HOURS OR EVERY SEASON Change oil Clean adjust spark plug Check adjust valve clearance Clean spark arrestor Clean fuel tank...

Страница 28: ...completely before cleaning and storage 6 Clean the engine according to the maintenance section 7 Change the oil 8 Remove the spark plug and pour about 14 8 mL 1 2 ounce of oil into the cylinder Using...

Страница 29: ...se in warmer climates always ABOVE 32 F 0 C ISO 32 SAE10W Universal Hydraulic Oil For year round use in colder climates BELOW 32 F 0 C Automatic Transmission Fluid Replacement filters Fram PH9342 K N...

Страница 30: ...13 14 15 13 16 17 18 19 20 21 22 23 24 25 22 21 26 28 29 31 32 33 26 21 22 35 36 37 38 39 40 39 41 42 43 44 34 3 2 45 46 47 48 49 50 51 53 54 55 56 57 58 22 22 59 60 56 61 2 3 62 63 64 65 21 22 66 67...

Страница 31: ...M10 25 4 37 PMJ22J 05 02 Axle Cap 2 38 G9459 1988 M20 1 5 Slotted Nut M20 1 5 2 39 L44634 LYC DS Tapered Bearing 4 40 PMJ37N 05 03 Wheel 2 Part Number Description Qty 41 PMJ22J 05 01 Cased Seal 2 42 G...

Страница 32: ...9 14 15 13 42 43 44 45 46 134 136 137 133 134 107 138 139 140 141 142 143 144 145 131 132 135 47 48 49 50 51 52 53 54 55 56 13 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 8...

Страница 33: ...Governor 1 45 21 110011 00 Clip Governor Gear 1 46 45 110012 00 Bushing Governor Gear 1 47 47 050200 00 Connecting Rod 1 48 46 050005 01 Piston 1 Part Number Description Qty 49 2 09 004 Circlip 21 1...

Страница 34: ...1010 003 3 Ignition Switch Red 1 118 24 070001 00 Knob Fuel Valve 1 119 1 818 0412 Bolt M4X12 1 120 45 110001 00 Shaft Governor Arm 1 121 2 03 019 Washer 8 2 17 0 8 1 122 2 11 006 Oil Seal 7 14 5 1 12...

Страница 35: ...13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 43 44 45 46 47 48 49 50 50 50 50 50 50 51 52 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 67 68 69 70 7...

Страница 36: ...0305 0600 33 Hexagon Flange Nut M6 Black Zinc 2 38 90007 0630 A1 Hexagon Flange Bolt M6 x 30 Blue White Zinc 1 39 17151 Z590110 0000 Air Cleaner Element 1 Part Number Description Qty 40 90204 Z100320...

Страница 37: ...White Zinc 1 87 28110 Z590110 L400 Shroud 1 88 90684 Z080110 0001 Clip 1 89 35555 Z810110 0000 Switch Connector Grounding Wire 1 90 35541 Z590110 0000 Stop Engine Connecting Wire 1 91 35540 Z010610 R9...

Страница 38: ...ge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris from beam...

Страница 39: ...se and Maintenance This warranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified...

Страница 40: ...condition exits CPE will repair your small off road engine SORE and equipment at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This Emissions Control System is w...

Страница 41: ...shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replace...

Страница 42: ...Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other p...

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