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aXis CONTROLLER HOME STANDBY GENERATOR

IMPORTANT SAfETY INSTRUCTIONS

10

Electrical Shock Hazards

 

WARNING

Use extreme caution when near the generator while it is 
operating. The generator produces dangerous voltage.

 

Avoid contact with bare wires, terminals and connections 
while the generator is operating.

 

ALWAYS stand on an insulated dry surface to reduce shock 
hazard if work must be done on an operating generator.

 

NEVER wear jewelry that can conduct electricity when 
working on the generator. 

 

NEVER handle any kind of electrical device while hands or 
feet are wet, while standing in water or while barefoot.

 

Proper earth grounding of the frame and external electrical 
conductive components is required by the National 
Electrical Code (NEC). State and local codes for proper 
grounding may also apply.

 

Avoid direct contact with an electric shock victim. 
Immediately shut down the source of electrical power. If 
this is not possible, attempt to free the victim from the live 
conductor using a nonconducting item such as a dry board 
or rope. If the victim is unconscious, apply first aid and call 
911 immediately.

fire/Explosion Hazards

 

WARNING

Natural Gas (NG) and Liquefied Petroleum Gas (LPG) are 
extremely explosive.

 

NEVER allow any flames or smoke near the fuel system.

 

Wipe up any oil spills immediately.

 

NEVER allow any combustible materials to be near the 
generator or to be left in the generator compartment.

 

ALWAYS keep the surrounding area near the generator 
clean and free of debris.

 

Be sure to properly purge the fuel lines and leak-test 
according to applicable codes before placing the generator 
in service.

 

Be sure to regularly inspect the fuel system for leaks. 
NEVER operate the generator if a fuel leak is present. 

 

Install a fire extinguisher near the generator. Keep it 
properly charged and be familiar with its use. An ABC 
rated National Fire Protection extinguisher is appropriate 
for use on standby electric systems. Contact your local 
fire department with any questions concerning the fire 
extinguisher.

Burn Hazards

 

WARNING

DO NOT touch hot surfaces.

 

ALWAYS avoid contact with hot exhaust components and 
gases. Running engines produce heat. Severe burns can 
occur on contact.

 

ALWAYS allow hot surfaces to cool to the touch.

Entanglement Hazards

 

WARNING

Use extreme caution when near rotating parts. Rotating parts 
can entangle hands, feet, hair, clothing and/or accessories. 
Traumatic amputation or severe laceration can result.

 

Keep hands and feet away from rotating parts.

 

Tie up long hair and remove jewelry.

 

Operate equipment with guards in place.

 

DO NOT wear loose-fitting clothing, dangling drawstrings 
or items that could become caught.

Battery Hazards

 

WARNING

Always read and comply with the battery 
manufacturer’s recommendations for 
procedures concerning proper battery use 
and maintenance.

Batteries contain sulfuric acid and generate 
explosive mixtures of hydrogen and oxygen 
gases. Keep any device that may cause 
sparks or flames away from the battery to 
prevent explosion.

Always wear protective glasses or goggles 
and protective clothing when working with 
batteries. You must follow the battery 
manufacturer’s instructions on safety, 
maintenance and installation procedures.

Содержание aXis

Страница 1: ...d understood before operating the product Failure to do so could result in serious injury This manual should remain with the product No part of this publication may be reproduced or used in any form b...

Страница 2: ...uently Asked Questions or Call our Customer Care Team Toll Free at 1 877 338 0999 Tech Bulletins Product Registration This manual must be used with Champion Power Equipment CPE manuals Installation Ma...

Страница 3: ...5 Master Mixing Assembly Jets Carburetor System 15 Alternator Overview 16 Unpacking 16 Installation 17 Placement Installation Guidelines for Champion Home Standby Generators to Reduce the Risk of Fire...

Страница 4: ...maintenance this product should bring years of satisfying service Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and w...

Страница 5: ...warnings they give are not substitutes for proper accident prevention measures DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING WARNIN...

Страница 6: ...njury user must read and understand operator s manual before using this product Eye protection Always wear eye protection with side shields marked to comply with ANSI Z87 1 Wear personal protective eq...

Страница 7: ...aXis CONTROLLER HOME STANDBY GENERATOR Safety 7 SYMBOL MEANING Sever hazard rotating blade Crush hazard top...

Страница 8: ...al equipment to live Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency Installation Hazards WARNING Have only...

Страница 9: ...e first and then connect the NEGATIVE NEG or battery cable 2 Remove taped fuse from the panel and reinstall into the aXis Controller module Carbon Monoxide Hazards DANGER Generator must be installed a...

Страница 10: ...properly purge the fuel lines and leak test according to applicable codes before placing the generator in service Be sure to regularly inspect the fuel system for leaks NEVER operate the generator if...

Страница 11: ...VERTENCIA K 109 152 Colors LPN 2483 L SF Rev A Size 45 x 124 mm Artwork Notes 3mm corner radius 2mm safe margin to be printed on white substrate Revision Changes This artwork belongs to Champion Power...

Страница 12: ...tas Vea la secci n de seguridad en el manual del operador para m s detalles DANGER DANGER PELIGRO K 109 485 152 Colors LPN 2470 L SF Rev A Size 311 x 131 mm Artwork Notes 3mm corner radius 2mm safe ma...

Страница 13: ...ety Labels and Hang Tags 13 Safety Serial Model Nameplate Label Locations The safety labels have specific placement and must be replaced if they are unreadable damaged or missing C A B a Serial number...

Страница 14: ...minum with cast iron sleeves Ignition system Solid state magneto Spark plug F7RTC NGK BPR7ES Governor Mechanical Starter Electric 24V DC Oil capacity 1 6 qt 1 5 L Oil Type 5W 30 Full Synthetic RPM 360...

Страница 15: ...leeve Cylinder Head Automotive harden valves and seats Ignition System Solid state magneto Governor Mechanical Starter Electric 24V DC RPM 3 600 Oil Capacity 1 6 qt 1 5 L Champion 754cc Engine Torque...

Страница 16: ...re spring loaded to maintain contact A RED wire connects to the positive brush and a BLACK wire to the negative brush Rectified and regulated excitation current as well as current from the field boost...

Страница 17: ...combustible materials outside the enclosure Annex A Explanatory Material A 4 1 2 2 Means of demonstrating compliance are by means of full scale fire tests or by calculating procedures such as those gi...

Страница 18: ...s and it has been demonstrated that a fire within the enclosure will not ignite combustible materials outside the enclosure Intertek Group PLC performed a full scale fire test under a worst case fire...

Страница 19: ...openings If prevailing winds cause blowing or drifting you may consider building a windbreak planting trees or shrubs within the guidelines and codes applicable Watch out for roof overhangs Snow ice...

Страница 20: ...eir signature under the consignor s memo of loss or damage If loss or damage is noted after delivery separate the damaged materials and contact the carrier for claims procedures Parts damaged in shipp...

Страница 21: ...0 Wiring of the HSB 1 FUEL REQUIREMENTS AND RECOMMENDATIONS The following NG and LPG fuel information is provided to assist the fuel installer This information should not be deemed to be all inclusive...

Страница 22: ...e black iron or steel to avoid reacting with the sulfur in the fuel DANGER NG is highly explosive Even the slightest spark can ignite and cause an explosion which could cause burns fire or explosion r...

Страница 23: ...kage is permitted Safety is important Gas pipe sizing is critical to the proper operation of the HSB The HSB fuel inlet size has no bearing on the proper gas pipe size running to the HSB Gas supply an...

Страница 24: ...ion requires to run on LPG an orifice in the Master Mixer Assembly carburetor system must be changed The LPG orifices are shipped with the HSB Jet Change Procedures 1 Remove breather tube 1 by looseni...

Страница 25: ...r joint compound approved for use with LPG NG on all threaded fittings to reduce the possibility of leakage Install a sediment trap downstream of the HSB shut off valve as close to the inlet as possib...

Страница 26: ...0 degrees F can deliver for 30 seconds Starting cranking Cycle Battery is designed to deliver large bursts of power for a short time as needed to start an engine Starting batteries are intended to hav...

Страница 27: ...led electrolyte is to be washed down with an acid neutralizing agent A common practice is to use a solution of one pound 500 grams bicarbonate of soda to one gallon 4 liters of water The bicarbonate o...

Страница 28: ...ntary voltage fluctuations While there is no way to prevent voltage fluctuations you can take steps to protect sensitive electronic equipment Install UL1449 CSA listed plug in surge suppressors on the...

Страница 29: ...o 2 fuses built into the board On the left side of the module there is a 250VAC 5A mini fuse protecting the system from an over voltage between the alternator and the relays The second fuse is an auto...

Страница 30: ...and deactivate the aXis controller preventing future starts This switch should be used in instances where the HSB needs to stay off regardless of utility power presence When the switch is in the OFF p...

Страница 31: ...BLUE icons will be lit when the HSB is performing the weekly exercise period Refer to Setting Exercise Time to establish the weekly exercise period When the exercise period is complete the icon will...

Страница 32: ...ged or if they have failed It is extremely important to follow all cautions and warning per the battery manufacturer concerning installation service maintenance and replacement procedures Hz Over Spee...

Страница 33: ...oring and protection for the HSB AUTO MAN OFF MODE ARR T Power ON 24VDC After batteries are installed the engine control module will perform self diagnostic Hours will appear on screen Power save mode...

Страница 34: ...ight Saving Time DST 7a Set DST on or off using the mode button 7b for next 8 Hours for maintenance reminder H 8a Set hours for maintenance using the mode button 8b for next 9 Exercise 9a Set exercise...

Страница 35: ...iency you must follow the battery manufacturers safety instructions warnings and proper maintenance procedures Feature benefits include reverse polarity protection short circuit protection overload pr...

Страница 36: ...uired for exterior installations by code The enclosure has knockouts on the bottom and side and requires water tight connections when installed outside per code This enclosure can also be used inside...

Страница 37: ...side for the enclosure requires water tight fasteners grommets when installed outside per code This enclosure can also be used inside HSB Test SPEED SETTING NO LOAD Do NOT move forward until the HSB g...

Страница 38: ...w being delivered to the ATS and is electrically hot The feeder lines and terminals are now live Contact with these connections will result in extremely hazardous and possibly fatal electrical shock 9...

Страница 39: ...ere removed for HSB Test and Checking Automatic Operation This check is now complete Installing Standby Generator to non aXis Controller ATS OTE N This section is only for those looking to install the...

Страница 40: ...not crank turn over 1 HSB set in OFF mode Place the HSB controllers in the AUTO position 2 Battery not connected or loose corroded posts or wires Connect the batteries according to owner s manual cle...

Страница 41: ...oor wiring connections 8 ATS problems LED Indicators In all cases when the GREEN icons are lit this is an indicator that the HSB is performing properly In all cases when the RED icons are lit this is...

Страница 42: ...leshooting HSB 42 HSB ATS Model Serial Reference ATS Back up Circuits HSB Model Number HSB Serial Number Fuel Type LPG NG ATS Model Number ATS Serial Number ATS circuits powered Date Installed Dealer...

Страница 43: ...ssful activation of the unit Unit should be Registered and Proof of Purchase and Maintenance must be available Warranty is transferable between ownership of original installation site Warranty only ap...

Страница 44: ...is compromised Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper installation As with all mechanical devices the Champion engines need periodic part s...

Страница 45: ...NY INCIDENTAL OR CONSEQUENTIAL DAMAGES EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF CHAMPION POWER EQUIPMENT S NEGLIGENCE Some states do not allow the exclusion or limitation of incidental or consequen...

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