Challenge Spartan 185 SA Скачать руководство пользователя страница 16

7.0  Knife Installation/Changing 

 

 
16

 

5.  Insert and tighten the three accessible knife bolts. 

 

6.  Remove the knife lifter assembly and replace with the two knife bolts. 

 

7.  Plug in power cord, turn power on, close the shield and press the cut buttons to send knife 

and clamp down.  Continue to hold the left cut button while turning off power with your right 
hand.  This will keep the knife in the down position.  Disconnect the machine power cord and 
insert and tighten the right-most knife screw.   

 

8.  Restore power to machine, and place a few sheets of paper over the cut stick, covering the 

stick end-to-end. 

 

9.  Double check to make sure the knife depth adjusting screw has been adjusted up (step #2, 

Knife Removal).  Plug in the power cord, turn the power on, close the shield, and press the 
cut buttons to perform a cut cycle. 

 

10.  If the knife does not cut all the way through (and it shouldn’t on the first try), adjust the knife 

depth of cut by turning the adjusting screw on the right side of the machine, about one 
complete turn at a time to start.  Continue to make cuts and adjustments until the knife cuts 
through all sheets.  Remove paper and cut through a few larger lifts of paper to make sure 
the knife depth is set correctly.  Adjust again if necessary. 

 
11.  Send dull knives to a knife grinder – do not attempt to sharpen your own knives!  Knives that 

do not have a minimum height of 2-3/8” (6.0 cm) will not function properly and should be 
carefully discarded.  See the Knife Care Tips Section 7.3 page 16 for additional information. 

 

7.3 Knife Care Tips 

   ! KNIFE SAFETY ! Knives are DANGEROUS!!!  Knives are very sharp, 

even after use.  Keep the edge away from your body and keep the area clear of others when handling 
knives.  Never touch the cutting edge!  To prevent personal injury and damage to the knife, always 
keep knives in their holders with screws tightened.  Even if you are aware of the dangers, others may 
not be.  Never attempt to hone, polish, or service the knife in any way.  Failure to follow safety 
procedures may result in severe lacerations or dismemberment. 
 

7.3.1 Knife Blade Life 

Knife blade life, or the time between sharpening, can be affected by many factors.  One important 
factor is the type of paper being cut.  Abrasive paper, such as recycled paper, soft paper such as 
newsprint paper, and bound books can all significantly shorten knife blade life.  Also, if the knife depth 
is set too deep, the knife will cut too deep into the cutting stick and can quickly dull the knife blade.   
 
A knife can last between 2,000 and 5,000 cuts before it needs to be sharpened.  Cutting soft paper 
(such as newsprint paper) or paper with high post-consumer recycled content can cause the knife to 
need sharpening after only 2,000 to 3,000 cuts.  Cutting pure paper, such as bond paper with no 
recycled content, or hard paper can allow the knife to be used for as many as 5,000 cuts before it 
needs to be sharpened.  In all cases, the operator should continually check the quality of the cut to 
determine when the knife blade needs to be sharpened.  Some characteristics that indicate a blade 
needs sharpening are: 
 

 

The knife hesitates or stalls while making a cut. 

 

 

The sheets are not all cut to the same length (usually the top few sheets are longer than the 
rest of the sheets - this is sometimes called “draw”). 

Содержание Spartan 185 SA

Страница 1: ... no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company The availability of these manuals is solely for the purpose of providing reference information for the products This manual may not be complete in all aspects of product maintenance and repair All products sh...

Страница 2: ...e and return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record at Challenge Copy this page fill in the information and send it care of The Challenge Service Department 6125 Norton Center Drive Norton Shores MI 49441 CHALLENGE MODEL SERIAL NUMBER ATTN COMPANY ADDRESS CITY STATE PROVINCE ZIP PHONE DATE INSTALLED DEALER NAME CITY WARRANT...

Страница 3: ...ation 11 6 1 Power Main Switch 11 6 2 Backgauge Control 11 6 3 Jogging Aid 12 6 4 Line Light 12 6 5 Making a Cut 13 6 6 Adjusting the Knife Depth 13 6 7 Operating Tips 13 7 0 Knife Installation Changing 14 7 1 Knife Removal 14 7 2 Knife Installation 15 7 3 Knife Care Tips 16 7 3 1 Knife Blade Life 16 7 3 2 Cutting Stick 17 7 3 3 Bevel Angle 17 7 3 4 Helpful Suggestions 17 7 3 5 Knife Care 17 8 0 M...

Страница 4: ...erly grounded Be sure there is sufficient power to operate the cutter properly Observe all caution plates mounted on this cutter Keep foreign objects off table and away from cutter blade BE EXTREMELY CAREFUL when handling and changing the cutter knife Severe lacerations or dismemberment could result from careless handling procedures Keep the floor around the cutter free of trim debris oil and grea...

Страница 5: ...REA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace all guards Do not operate with any guards removed SHOCK HAZARD Disconnect power before removing cover Replace cover before operation SHOCK HAZARD Disconnect power before removing cover Replace cover before operation SINGLE OPERATOR Do n...

Страница 6: ...adas en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento pueden resultar del manejo sin cuidado o negligente El suelo alrededor de la guillotina debe mantenerse despejado y libre de recortes desperdicios aceite y grasa Al haber la necesidad de reemplazar partes...

Страница 7: ...Lifter Assembly 1 63017 Knife Standard installed in machine 1 63015 Cutting Stick installed in machine 1 A 12608 2 Jogging Aid 1 W 191 3 16 Hex T Allen Wrench 1 5064 Cutting Stick Puller 1 Knife Scabbard Machine Lifter Handles 4 OptionalItems Part No Description Qty 63015 Extra Cutting Sticks 1 63017 Knife Standard 1 63017 1 Knife Long Lasting H S S 1 ...

Страница 8: ...ns Overall Height 52 3 4 134 cm Table Height 36 91 4 cm Overall Length 41 104 cm Overall Width 32 1 4 82 cm Approx Net Weight 570 lbs 260 kg Approx Shipping Weight 700 lbs 318 kg Electrical 120 Volts 60 HZ 16 Amps Service Size 20 Amps Receptacle NEMA 5 20R Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing un...

Страница 9: ...ating The Spartan 185 SA weighs approximately 600 lbs 272 kg DO NOT risk personal injury or damage by attempting to move machinery with makeshift equipment or inadequate help This machine is shipped on a wooden skid and enclosed in a protective wooden frame and corrugated carton Remove the carton by removing the nails or staples holding it to the wooden frame and lift it straight up over the cutte...

Страница 10: ...ket Possible shock could cause personal injury or death Hire a qualified electrician to provide a power source that meets electrical requirements and all local electrical codes It is the customer s responsibility to provide a properly grounded receptacle that meets the power requirements specified on the nameplate of this machine as well as all local electrical codes Have a qualified electrician i...

Страница 11: ...itch is turned on the knife will automatically move to the up position NOTE The main power switch is also a circuit breaker and will automatically switch off in the event of too much current running through the switch such as from an electrical short To reset the circuit breaker simply push the switch to the on position 6 2 Backgauge Control The backgauge is used to position paper to the desired l...

Страница 12: ...xt to the display Figure 8 Display with backgauge at 1 00 inches 6 3 Jogging Aid Always remove the jogging aid from the table before making a cut A jogging aid is included as standard equipment with the Spartan 185 SA This tool allows the operator to load and align paper without the need to place hands or arms under the knife or clamp To use load the paper against the side and backgauge using the ...

Страница 13: ... adjusting screw located on the right side of the machine The same T handled wrench used for changing the knife can be used to adjust the screw Turn the screw clockwise to increase knife depth and counterclockwise to decrease knife depth It is better to make several slight adjustments and perform test cuts in between than to make large adjustments and cut too deep Try to avoid setting the knife to...

Страница 14: ... machine make a cut and when the knife reaches the table continue to hold the left cut button while turning off power with your right hand This will keep the knife in the down position Disconnect the machine power cord and remove the right most knife screw ONLY Restore power to the machine turn the switch on and the knife should move to the up position Turn the main power switch off and disconnect...

Страница 15: ...mation 7 2 Knife Installation Knives are heavy and always very sharp Be sure to keep the edge away from your body and keep other people out of the area while handling the blade Severe lacerations or dismemberment could result from careless handling procedures 1 Make sure the knife bar is in the up position Turn the main power switch off and disconnect the machine power cord to prevent accidental p...

Страница 16: ...ps KNIFE SAFETY Knives are DANGEROUS Knives are very sharp even after use Keep the edge away from your body and keep the area clear of others when handling knives Never touch the cutting edge To prevent personal injury and damage to the knife always keep knives in their holders with screws tightened Even if you are aware of the dangers others may not be Never attempt to hone polish or service the ...

Страница 17: ...recommends that bevel angles for the Spartan 185 knives be 21 7 3 4 Helpful Suggestions It may be helpful to own a set of knives A set consists of 3 knives one in the machine one as back up and one at the grinder If the machine seems to strain but the cut quality is still good reduce the pile height You may also carefully apply glycerin to the bevel when cutting hard coated paper Tie a cloth to th...

Страница 18: ... b Open and close front guard 3 Backgauge display shows a Backgauge has not been preset a Preset Backgauge by bringing backgauge to front of machine 4 Knife cuts deeper on one side than the other a Knife is not seated all the way up in knife bar a Loosen knife screws and use knife lifter assembly to raise knife up tight See Section 7 2 Knife Installation page 15 5 The machine strains through a cut...

Страница 19: ...8 0 Maintenance and Troubleshooting 19 NOTES ...

Страница 20: ...ition if they are not follow the instructions in this manual to send them up Test 1 With the front shield open press the cut buttons Nothing should happen If the knife comes down with the front guard open do not use the machine Repair or adjustment is needed Test 2 Close the front guard and press the cut buttons While the knife is coming down open the front shield The knife should immediately retu...

Страница 21: ...__ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Initials of Repairs Repairer Date _________________________________________ _...

Страница 22: ...F 185SA O January 2014 ...

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