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8.0 Maintenance Guide

To adjust:

1. Make sure the clamp has returned to the upper position as far as it can go.

DISCONNECT THE POWER AND LOCK IT OUT!

(See Power Lockout procedure, page 5.)

3. Loosen both lock nuts and adjust the switch until the indicator light on the switch lights up.

4. Unlock and reconnect the power to the machine.

5. Turn on the machine and press the cut buttons once to start the hydraulic motor.

6. Press the cut buttons to cycle the clamp and check clamp position.

Содержание CHAMPION 370 TC

Страница 1: ...nery Company assumes no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machin...

Страница 2: ...utes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying your machine and return it to CHALLE...

Страница 3: ...l Angle 29 8 1 5 Helpful Suggestions 29 8 1 6 Knife Tips 30 8 2 Lubrication 30 8 3 Hydraulic System 33 8 3 1 Recommended Oils 33 8 3 2 Oil Change 33 8 4 Line Light Adjustment 35 8 4 1 Line Light Bulb...

Страница 4: ...ndard Cut and Fuses 88 11 5 Basic Machine Schematic TC Touch Switches and Fuses 89 11 6 Basic Machine Schematic TC Standard Cut and Circuit Breakers 90 11 7 Basic Machine Schematic TC Touch Switches a...

Страница 5: ...Keep foreign objects off table and away from cutter blade BE EXTREMELY CAREFUL when handling and changing the cutter knife Severe lacerations or dismemberment could result from careless handling proc...

Страница 6: ...it should be replaced The item number and location of each label can be found in Section 13 HAZARDOUS AREA Disconnect power before cleaning servicing or making adjustments not requiring power Do not...

Страница 7: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Страница 8: ...Side Table Support Adjustment Bolts 2 H 6424 8 Side Table Supports Jam Nuts 2 H 6424 6 Side Table Hex Nuts 10 H 7327 12 Side Table Back Plate lockwashers 14 H 7321 6 Side Table Back Plate fl washer 1...

Страница 9: ...8 123 cm w Side Tables 109 276 9 cm w o Side Tables 63 160 7 cm Approx Net Weight 3750 lbs 1701 kg Approx Shipping Weight 4200 lbs 1905 kg Will pass through door Assembled 63 162 cm Table treadle out...

Страница 10: ...5 0 Footprint 10 5 0 Footprint...

Страница 11: ...ock when the knife bar has been raised under power Make sure that both of the rollers for the counter weight are riding on the guide shaft It is possible that during shipping one may have moved off of...

Страница 12: ...6 0 Installation Setup 12 Figure 2 Figure 3...

Страница 13: ...1701 kg machine should be moved with experienced people and the proper equipment Do not risk personal injury or damage by attempting to move machinery with makeshift equipment or inadequate manpower...

Страница 14: ...ightly tighten the mounting bolts then tap the extension table up or down with a rubber mallet until it is flush with the main table Run a straight edge or sheet of paper over the seam to check the fi...

Страница 15: ...able Depress the deflector with your thumb while installing the assembly to clear the knife bar Figure 5 Attach with two 3 8 16 x 1 socket head cap screws Figure 5 One socket screw must be installed f...

Страница 16: ...s eight flat washers and eight internal tooth lock washers Figure 7 13 Reconnect the backgauge motor cable From the table the cable runs through the strain relief bushing into the motor housing figure...

Страница 17: ...chine as shown in Figure 9 The end covers are oriented toward the outside of the machine Connect each electric eye leaving the connectors inside the electric eye cases Replace the end covers Figure 9...

Страница 18: ...cations for your machine are shown on the serial plate Check the machine serial plate before connecting the power For future reference transfer this information to the front cover of this manual Watch...

Страница 19: ...nel 3 Fasten the ground lead to the ground terminal lug Figure 11 Figure 11 4 Fasten the three power leads to the three terminals of the main power terminal block L1 L2 L3 5 Close the electrical panel...

Страница 20: ...ut Procedure page 5 2 Position the false clamp plate under the clamp The locator pegs should be positioned to the rear of the cutter and are set into holes in the bottom of the clamp 3 With a 1 8 Alle...

Страница 21: ...ALS INCLUDED WITH YOUR CUTTER CALL YOUR AUTHORIZED CHALLENGE DEALER IF YOU STILL HAVE ANY QUESTIONS Complete operating instructions for all TC Model paper cutters can be found in the TC Touch Screen C...

Страница 22: ...7 0 Operation 22 NOTES...

Страница 23: ...ery Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and or manufactured by Challenge The Challenge Mac...

Страница 24: ...are aware of the dangers but others may not be Never attempt to hone polish or service the knife in any way Failure to follow safety procedures may result in severe lacerations or dismemberment Make s...

Страница 25: ...POWER AND LOCK IT OUT See Power Lockout procedure page 5 4 Back off the three 3 knife adjusting screws on the top of the knife bar Figure 15 on page 25 as far as they will go counterclockwise A new kn...

Страница 26: ...unterclockwise to release the knife from the knife bar Slowly lower the knife down and to the right Bring the left side out first and put the blade in the scabbard immediately 11 Send the dull knife t...

Страница 27: ...fe lifters into the knife bolt holes on the knife use the lowest holes corresponding to the slots in the knife bar Turn the threaded portion of knife lifters into the threaded holes in the knife until...

Страница 28: ...s through the last piece of paper on the table evenly over the entire length of the cut stick it is a good idea to turn each knife adjusting screw 1 4 turn tighter clockwise This can eliminate the nee...

Страница 29: ...or a machine the machine may take excessive wear and tear and may stall part way through the cut cycle Although the knife will require sharpening less often the machine may incur costly damage 4 Amoun...

Страница 30: ...s unacceptable the knife should be changed Typical bevel angles vary from 260 to 190 The most appropriate general purpose bevel angle 230 was chosen for your machine If your most common applications w...

Страница 31: ...not all locations are illustrated here Notice that some are oil locations and some are grease points Wipe off old and excess grease Use a National Lubricating Grease Institute No 2 consistency extrem...

Страница 32: ...hile lubricating check pin locks to make sure they are in place and secure Figure 19 there are a total of six The bell crank pins do not require lubrication Figure 19 Oil clamp cylinder pin on both si...

Страница 33: ...de to the hydraulic system NOTE Failure to change the oil when needed can damage the seals in the clamp and knife cylinders as well as the manifold Refill the tank with 15 gallons of an ISO Internatio...

Страница 34: ...ank with recommended fluid until the level is 3 4 below the top of the inside of the tank NOTE DO NOT OVERFILL Overfilling may cause leakage when the hydraulic fluid is hot 7 Reinstall the breather ca...

Страница 35: ...he console down by removing the two screws at the top 2 Place a wide sheet of paper on the cut stick to view the line 3 Using a 3 16 hex wrench turn one of the adjusting screws until you see a 1 16 1...

Страница 36: ...cleaned periodically to remove rust and wax buildup This should be done using cleaners provided in the optional cutter care kit p n 16077 Do not clean extension tables with these cleaners Damage to th...

Страница 37: ...silicone to the surface it is sprayed on that causes a black gummy build up under the backgauge If a silicone spray is used paper toweling must be used to remove the excess to prevent this wear and b...

Страница 38: ...he backgauge gibs are set properly first see Backgauge Gibs then follow steps 2 through 5 NOTE Gib adjustment is not necessary on initial machine setup because they have been adjusted at the factory 2...

Страница 39: ...he backgauge square check for backgauge side play Position the backgauge approximately 2 50 55mm from the rear of the table and turn off power Remove the rear table cover From the back hold each end o...

Страница 40: ...two screws until there is no play 7 Lock the screws in place with the jam nuts 8 Snug up the middle two screws and lock in place with the jam nuts 9 Snug up the bottom gib adjusting screws finger tig...

Страница 41: ...ws 7 Replace the belt guard cover Unlock and reconnect the power to the machine 8 7 4 Lead Screw Adjustment Nuts If play is noted in the forward pillow block and thrust bearings take up the play in th...

Страница 42: ...LOCK IT OUT See Power Lockout procedure page 5 2 Loosen the jam nut 3 Use the flats on the clamp cylinder shaft to turn the shaft into or out of the clevis as required Figure 28 Figure 28 4 Retighten...

Страница 43: ...reconnect the power to the machine 8 7 7 Knife Bar Gibs The knife bar gibs are two plates on either side of the arch that guide and hold the knife as it cuts If adjusted too tight the knife may not co...

Страница 44: ...CK IT OUT See Power Lockout procedure page 5 7 Adjust the upper 4 screws the same way the lower 4 were adjusted Tighten the jam nuts 8 Turn the power back on and cycle the knife several times Recheck...

Страница 45: ...access to the knife bar clevis Figure 32 Figure 32 5 Loosen the knife bar clevis jam nut 6 Loosen the setscrew on the collar mounted on the rod Figure 34 Slide the collar down the shaft to the top of...

Страница 46: ...l of the following tests require the machine to be operational for checking and adjusting Be very careful that tools and other people are clear of moving parts and that the cutter is not accidentally...

Страница 47: ...the adjusting wrench A possible pinch point exists between the clamp parallel rod and the top of the valve solenoids Do not place hands or tools in this area if the machine is to be cycled 2 Make a c...

Страница 48: ...SI Check Procedure 1 Open the left access door of the cutter 2 Press the cut buttons and while reading the pressure on the main gauge front gauge release them The gauge should read between 800 1100 PS...

Страница 49: ...being made Challenge Champion cutters incorporate proximity switches to detect stages of operation These types of switches have no moving parts and are more reliable than contact switches NOTE Adjust...

Страница 50: ...mity switch should be no more than 1 8 3 2mm of an inch 6 Replace all covers and guards 7 Unlock and reconnect the power to the machine Figure 36 8 10 1 2 Hydraulic Up Limit Switch This switch is moun...

Страница 51: ...draulic motor 6 Press the cut buttons to cycle the clamp and check clamp position 8 10 1 3 Clamp Up Limit Switch This switch is mounted inside the rear of the arch casting Figure 38 An indicator light...

Страница 52: ...OCK IT OUT See Power Lockout procedure page 5 3 Loosen both lock nuts and adjust the switch until the indicator light on the switch lights up 4 Unlock and reconnect the power to the machine 5 Turn on...

Страница 53: ...wrong going in opposite direction of the arrow sticker on the motor 3 Counter Balance valve on the knife cylinder is defective 4 Counter Balance valve pressure is set too high 5 Either down solenoid i...

Страница 54: ...valve 2 Directional valve s stuck in 3 Up sequence pressure too low CLAMP WON T RETURN 1 Up sequence pressure too high 2 Bind in clamp linkage or gibs 3 Clamp not parallel to table KNIFE DRIFTS DOWN...

Страница 55: ...auge nut binding on lead screw screw bent or dirty 3 Problem with electrical drive component 4 Defective circuit board DRAWING OF STOCK 1 Dull knife 2 Low clamp pressure 3 Hydraulic fluid low 4 Air in...

Страница 56: ...10 0 MAIN ASSEMBLIES 56 10 0 MAIN ASSEMBLIES 10 1 Main Assembly Front view 49300 Sh t 1 Rev A...

Страница 57: ...10 0 MAIN ASSEMBLIES 57 10 2 Main Assembly Side View 49300 Sh t 2 Rev A...

Страница 58: ...10 0 MAIN ASSEMBLIES 58 10 3 Main Assembly Top View 49300 Sh t 3 Rev A...

Страница 59: ...10 0 MAIN ASSEMBLIES 59 10 4 Main Assembly Rear View 49300 Sh t 4 Rev A...

Страница 60: ...10 0 MAIN ASSEMBLIES 60 10 5 Main Assembly Clamp 49300 Sh t 5 Rev A...

Страница 61: ...10 0 MAIN ASSEMBLIES 61 Main Assembly Clamp 49300 Sh t 5 Rev A cont d...

Страница 62: ...10 0 MAIN ASSEMBLIES 62 10 6 Main Assembly Knife 49300 Sh t 6 Rev A...

Страница 63: ...10 0 MAIN ASSEMBLIES 63 10 7 Main Assembly Table 49300 Sh t 7 Rev A...

Страница 64: ...10 0 MAIN ASSEMBLIES 64 Main Assembly Table 49300 Sh t 7 Rev A cont d...

Страница 65: ...10 0 MAIN ASSEMBLIES 65 Main Assembly Table 49300 Sh t 7 Rev A cont d...

Страница 66: ...10 0 MAIN ASSEMBLIES 66 10 8 Main Assembly Table 49300 Sh t 8 Rev A...

Страница 67: ...10 0 MAIN ASSEMBLIES 67 10 9 Main Assembly Hydraulics 49300 Sh t 9 Rev A...

Страница 68: ...10 0 MAIN ASSEMBLIES 68 10 10 Main Assembly Final Asm Wiring w Fuses 49300 Sheet 10 Rev A...

Страница 69: ...10 0 MAIN ASSEMBLIES 69 10 11 Main Assembly Final Asm Wiring w Circuit Breakers 49300 Sh t 10 Rev B...

Страница 70: ...10 0 MAIN ASSEMBLIES 70 10 12 Main Assembly 380 415 460 Wiring w Fuses 49300 Sh t 11 rev A...

Страница 71: ...10 0 MAIN ASSEMBLIES 71 Main Assembly 380 415 460 Wiring w Fuses 49300 Sh t 11 rev A cont d...

Страница 72: ...10 0 MAIN ASSEMBLIES 72 10 13 Main Assembly 380 415 460V Wiring w Circuit Breakers 49300 Sheet 11 Rev B...

Страница 73: ...10 0 MAIN ASSEMBLIES 73 Main Assembly 380 415 460V Wiring w Circuit Breakers cont...

Страница 74: ...10 0 MAIN ASSEMBLIES 74 10 14 Main Assembly Hydraulic Cover 49300 Sh t 12 rev A...

Страница 75: ...10 0 MAIN ASSEMBLIES 75 10 15 Main Assembly Parts List 49300 Sh t 13 Rev M...

Страница 76: ...10 0 MAIN ASSEMBLIES 76 10 16 Main Assembly Parts List 49300 Sh t 14 Rev B...

Страница 77: ...10 0 MAIN ASSEMBLIES 77 10 17 Main Assembly Parts List 49300 Sh t 15 Rev E...

Страница 78: ...11 0 ELECTRICAL AND SCHEMATICS 78 11 0 ELECTRICAL AND SCHEMATICS 11 1 Power Panel Assembly 208 230V 3ph w Fuses EE 3479 SH T 1 REV H...

Страница 79: ...PLATE 1 16 E 2070 1 END BRACKET 7 17 E 2507 2 FIXED BRIDGE 2 POLE 1 18 E 2507 3 FIXED BRIDGE 3 POLE 1 19 E 2507 6 FIXED BRIDGE 6 POLE 1 20 E 1356 147 MARKING STRIP TERMINAL BLOCK 1 21 E 1356 148 MARKI...

Страница 80: ...2884 CONDUIT ASSEMBLY BLOWER AIR SOL 1 54 EE 3564 CABLE ASSEMBLY ENCODER 1 55 EE 3464 1 PRESET ASSEMBLY CONTROL 1 56 EE 2825 CABLE ASSEMBLY HYD FAN 1 57 EE 2843 CABLE ASSEMBLY KNIFE LATCH 1 58 E 1377...

Страница 81: ...B GLASS F8 F9 10 11 4 82 S 1350 16 STRAIN RELIEF CABLE 11 83 E 2730 3 FILTER EMI EFI PANEL MOUNT 1 84 EE 2836 CONDUIT ASM HYDRAULIC MOTOR 3 PHASE 1 85 H 7321 8 WASHER 8 FLAT 4 86 S 1694 TY WRAP CABLE...

Страница 82: ...11 0 ELECTRICAL AND SCHEMATICS 82 Power Panel Asm 208 230V 3ph w Fuses EE 3479 SH T 2 REV H...

Страница 83: ...11 0 ELECTRICAL AND SCHEMATICS 83 11 2 Power Panel Assembly 208 230V 3ph w Circuit Breakers EE 3479 1 Sheet 1 Rev A...

Страница 84: ...16 E 2070 1 END BRACKET 6 17 E 2507 2 FIXED BRIDGE 2 POLE 1 18 E 2507 3 FIXED BRIDGE 3 POLE 1 19 E 2507 6 FIXED BRIDGE 6 POLE 1 20 E 3264 9 CIRCUIT BREAKER 8A CB7 60HZ ONLY 1 E 3264 14 CIRCUIT BREAKE...

Страница 85: ...SOLENOID U 1 52 EE 2821 9 CABLE ASM CUT SOLENOID B MSCE2 1 53 EE 2884 CONDUIT ASSEMBLY BLOWER AIR SOL 1 54 EE 3564 CABLE ASSEMBLY ENCODER 1 55 EE 3464 1 PRESET ASSEMBLY PROX W BRACKET 1 56 EE 2825 CAB...

Страница 86: ...NC X 3 8 BUT HD CAP 5 76 H 7324 8 WASHER 1 4 INT TOOTH 5 77 H 7319 4 WASHER 1 4 USS FLAT 4 78 EE 3460 CABLE ASSEMBLY CAN LONG NOT SHOWN 1 79 E 2066 8 PLUG CONNECTOR P C B 8 PIN H6 1 1 80 S 1350 16 STR...

Страница 87: ...11 0 ELECTRICAL AND SCHEMATICS 87 11 3 Power Panel Asm 208 230V 3ph w Circuit Breakers EE 3479 1 SH T 2 Rev A...

Страница 88: ...11 0 ELECTRICAL AND SCHEMATICS 88 11 4 Basic Machine Schematic TC Standard Cut and Fuses E 3462 rev D...

Страница 89: ...11 0 ELECTRICAL AND SCHEMATICS 89 11 5 Basic Machine Schematic TC Touch Switches and Fuses E 3462 Rev D...

Страница 90: ...11 0 ELECTRICAL AND SCHEMATICS 90 11 6 Basic Machine Schematic TC Standard Cut and Circuit Breakers E 3462 1 Rev A...

Страница 91: ...11 0 ELECTRICAL AND SCHEMATICS 91 11 7 Basic Machine Schematic TC Touch Switches and Circuit Breakers E 3462 1 Rev A...

Страница 92: ...11 0 ELECTRICAL AND SCHEMATICS 92 11 8 Interconnection Diagram TC Spacer E 3463 1 rev A...

Страница 93: ...12 0 Hydraulics 93 12 0 Hydraulics 12 1 Hydraulic Manifold Assembly H 512 1 Rev C...

Страница 94: ...12 0 Hydraulics 94 12 2 Hydraulic Manifold H 468 3 REV C...

Страница 95: ...12 0 Hydraulics 95 Hydraulic Schematic Parts List H 468 3 Rev C cont...

Страница 96: ...12 0 Hydraulics 96 12 3 Hydraulic Pressure Switch Assembly 49195 Rev B...

Страница 97: ...13 0 SUB ASSEMBLIES 97 13 0 SUB ASSEMBLIES 13 1 Air Extension Table Option 49157 Rev A...

Страница 98: ...13 0 SUB ASSEMBLIES 98 13 2 Air Table Blower Assembly Single Phase 49083 Rev D...

Страница 99: ...13 0 SUB ASSEMBLIES 99 13 3 Clamp Compressor Assembly 47645 1 Rev F...

Страница 100: ...13 0 SUB ASSEMBLIES 100 13 4 Knife Latch Assembly 49228 1 Rev B...

Страница 101: ...13 0 SUB ASSEMBLIES 101 13 5 Paper Deflector Assembly 49115 Rev H...

Страница 102: ...5 63213 TORSION SPRING 1 6 63214 ACTUATOR 1 7 63218 KNOB 1 8 63221 CONTROL KNOB SHAFT 1 9 EE 3213 POTENTIOMETER 1 10 H 6423 10 NUT 10 24 HEX KEP 2 11 H 6910 102404 SCREW 10 24 X 1 2 BUTTON HEAD CAP 2...

Страница 103: ...13 0 SUB ASSEMBLIES 103 NOTES...

Страница 104: ...13 0 SUB ASSEMBLIES 104 13 7 Controls Asm Cut Switch Main Disconnect EE 3383 Rev D STANDARD...

Страница 105: ...13 0 SUB ASSEMBLIES 105 Controls Asm Cut Switch Main Disc EE 3383 Rev D Cont...

Страница 106: ...13 0 SUB ASSEMBLIES 106 13 8 Controls Asm Touch Switch Main Disconnect Optional EE 3383 1 rev A Sheet 1...

Страница 107: ...13 0 SUB ASSEMBLIES 107 Controls Asm Touch Switch Main Disc Cont EE 3383 1 Rev A Sheet 1...

Страница 108: ...13 0 SUB ASSEMBLIES 108 13 9 Controls Assembly Touch Switch Main Disconnect w Fuses EE 3383 1 Rev A Sheet 2...

Страница 109: ...13 0 SUB ASSEMBLIES 109 13 10 Control Assembly Touch Switch Main Disconnect w Circuit Breakers EE 3383 1 Rev A Sheet 2...

Страница 110: ...SEMBLIES 110 13 11 TC Power Panel PCB Troubleshooting EE 3432 2 The following is a description of the various diagnostic LED s in the power panel These lights are indicators used to show input and out...

Страница 111: ...13 0 SUB ASSEMBLIES 111 NOTES...

Страница 112: ...13 0 SUB ASSEMBLIES 112 13 12 Label Power Panel Connection Procedure w Fuses S 1781 211 Rev A...

Страница 113: ...13 0 SUB ASSEMBLIES 113 13 13 Label Power Connection Procedure w Circuit Breakers S 1781 230 Rev A...

Страница 114: ...13 0 SUB ASSEMBLIES 114 13 14 Warning Label S 1781 116...

Страница 115: ...13 0 SUB ASSEMBLIES 115 13 15 Jogging Aid Construction Guide A 12608 Rev D...

Страница 116: ...orm if necessary Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 2 ______ ___...

Страница 117: ...14 0 Safety System Tests 117 NOTES...

Страница 118: ...F 370 C December 2018...

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