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5.0  Installation & Setup 

 
 

 

11

 

Next, use the provided plywood board as a ramp by first placing it in position as shown in Figure 5.  
Then secure the ramp to the skid using the provided nails.  There are pre-drilled holes in the plywood 
board, indicated by red circles. 
 

 

Figure 5 

Make sure the casters are not locked and very carefully roll the machine down the ramp (Figure 6)
BE SURE TO USE 2 PEOPLE TO DO THIS SAFELY! 
 

 

Figure 6 

 
The CHAMP 150 may now be rolled into its final position.  Replace the lower front cover. 
 

Содержание CHAMP 150

Страница 1: ...umes no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company The...

Страница 2: ...few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying your machine and return it DI...

Страница 3: ...Hook Up 13 6 0 Operation 14 6 1 Console Controls 14 6 2 Backgauge Control 14 6 3 Jogging Aid 14 6 4 Making a Cut 15 6 5 Clamp Only Feature 15 6 6 Operating Tips 16 7 0 Knife Installation Changing 17 7...

Страница 4: ...erate the cutter properly Observe all caution plates mounted on this cutter Keep foreign objects off table and away from cutter blade BE EXTREMELY CAREFUL when handling and changing the cutter knife S...

Страница 5: ...EA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace all guards Do not operate with any gu...

Страница 6: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Страница 7: ...nstalled 4 8815 Knife Washers installed 4 A 73050 Knife Lifter Assembly 1 Knife Scabbard blade holder 1 73055 Cutting Stick 1 installed 1 separate 2 73056 Jogging Aid 1 F 150CHA O A Operation Manual 1...

Страница 8: ...erall Width 28 71 cm Overall Depth 34 86 cm Overall Height 54 137 cm Table Height 36 91 cm Approx Net Weight 600 lb 270 kg Approx Shipping Weight 750 lb 340 kg Electrical 120 Volts AC 60 HZ 1 Phase 12...

Страница 9: ...ge by attempting to move machinery with makeshift equipment or inadequate manpower This machine is shipped on a wooden skid and enclosed in a protective corrugated top The skid is designed to allow th...

Страница 10: ...in Figure 3Figure 4 Figure 3 Carefully lean the CHAMP 150 forward slightly while having a second person pull out the two boards located at the top of the board stack from the rear side of the CHAMP 1...

Страница 11: ...the skid using the provided nails There are pre drilled holes in the plywood board indicated by red circles Figure 5 Make sure the casters are not locked and very carefully roll the machine down the r...

Страница 12: ...ssary but avoid overfilling The hydraulic fluid should be checked weekly and changed AT LEAST ONCE A YEAR or after every 1 000 hours of operation NOTE Use only ISO International Standards Organization...

Страница 13: ...ll local electrical codes It is the customer s responsibility to provide a properly grounded receptacle that meets the power requirements specified on the nameplate of this machine as well as all loca...

Страница 14: ...is is accomplished by moving the backgauge forward through approximately the 5 127mm position If the backgauge starts out closer than 5 inches it must be moved back further than the 5 position and the...

Страница 15: ...t cut buttons Figure 9 simultaneously Hold the buttons in until the knife reaches the table completely Now release the cut buttons and the knife and clamp will return to the up position Releasing the...

Страница 16: ...Figure 9 6 6 Operating Tips For best results it is a MUST to have a sharp blade in the cutter A dull blade will pull or draw the paper and cause uneven cutting Carefully lay out each sheet before cut...

Страница 17: ...pment The knife changing equipment shown in Figure 12 is included in the cutter tool kit The following instructions show how to remove and install a new or re sharpened knife Read through these instru...

Страница 18: ...emaining knife bolts Figure 14 4 Clear the table surfaces and place the empty knife scabbard on the table Remove the scabbard s knife retaining screws 5 Grasp the knife lifter handles firmly and at th...

Страница 19: ...ws have been backed several turns step 2 Knife Removal Maneuver the knife into place and raise the knife into the knife bar slot as high as it will go and tighten the lifters NOTE If the blade will no...

Страница 20: ...nd very sharp even after use Keep the edge away from your body and keep the area clear of others when handling knives Never touch the cutting edge To prevent personal injury and damage to the knife al...

Страница 21: ...end to end and rotated 4 times again 7 3 3 Bevel Angle Challenge recommends that bevel angles for the CHAMP 150 knives be in the range of 21 to 23 In general a 21 bevel angle will provide better cut q...

Страница 22: ...cks will result If a knife bolt is damaged replace it Always keep knife bolts securely tightened Always use the heavy duty knife bolt washers provided by Challenge Failure to do so could result in scr...

Страница 23: ...previous cut cycle c Electrical supply circuit breaker is tripped a Close front guard b Open and close front guard c Reset breaker switch 3 Backgauge display shows a Backgauge has not been preset a P...

Страница 24: ...ot follow the instructions in this manual to send them up Test 1 With the front guard open press the cut buttons Nothing should happen If the knife and or clamp come down with the front guard open do...

Страница 25: ..._ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ____...

Страница 26: ...F 150CHA O A October 2020...

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