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2

Jr.

Sodcutter

MODEL NUMBER:

  This number appears on 

sales literature, technical manuals and price lists.

SERIAL NUMBER: 

 This number appears only 

on your mower. It contains the model number 

followed consecutively by the serial number.  

Use this number when ordering parts or seeking 

warranty information.

SAFETY

NOTICE !!!

Unauthorized modifications may present 

extreme

 

safety  hazards  to  operators  and  bystanders  and 

could also result in product damage.  

Commercial  Grounds  Care,  Inc.  strongly  warns 

against,  rejects  and  disclaims  any  modifications, 

add-on accessories or product alterations that are 

not designed, developed, tested and approved by 

CGC, Inc.'s Engineering  Department.  Any CGC, 

Inc. product that is altered, modified or changed in 

any manner not specifically authorized after original 

manufacture–including the addition of “after-market” 

accessories  or  component  parts  not  specifically 

approved by CGC, Inc.–will result in the CGC, Inc. 

Warranty being voided.

Any and all liability for personal injury and/or property 

damage caused by any unauthorized modifications, 

add-on  accessories  or  products  not  approved  by 

CGC,  Inc.  will  be  considered  the  responsibility 

of  the  individual(s)  or  company  designing  and/or 

making  such changes.   CGC, Inc. will  vigorously 

pursue full indemnification and costs from any party 

responsible for such unauthorized post-manufacture 

modifications and/or accessories should personal 

injury and/or property damage result.

 

This symbol means:

 

ATTENTION! 

 

BECOME ALERT!

 

 

Your safety and the safety of others is involved.

Signal word definitions

:

The signal words below are used to identify levels 

of  hazard  seriousness.  These  words  appear  in 

this  manual  and  on  the  safety  labels  attached 

to  CGC,  Inc.  machines.  For  your  safety  and  the 

safety  of  others,  read  and  follow  the  information 

given with these signal words and/or the symbol 

shown above.

 

DANGER 

indicates  an  imminently  hazardous 

situation which, if not avoided, 

WILL 

result in death 

or serious injury. 

 

WARNING 

indicates  a  potentially  hazardous 

situation  which,  if  not  avoided, 

COULD 

result  in 

death or serious injury. 

 

CAUTION

 indicates a potentially hazardous situation 

which, if not avoided, 

MAY 

result in minor or moderate 

injury. It may also be used to alert against unsafe 

practices or property damage.

CAUTION 

used  without  the  safety  alert  symbol 

indicates a potentially hazardous situation which, if 

not avoided, 

MAY

 result in property damage.

Содержание Ryan 544946A

Страница 1: ...OPERATOR PARTS MANUAL MAN 4163416 Rev A 6 2008 MODELS 544946A JR SODCUTTER HONDA 18...

Страница 2: ...estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen c ncer defectos de nacimiento y otros da os en el proceso de reproducci n humana L m...

Страница 3: ...etely Do not remove or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a CGC Inc dealer for any service or parts needed C...

Страница 4: ...oved by CGC Inc will be considered the responsibility of the individual s or company designing and or making such changes CGC Inc will vigorously pursue full indemnification and costs from any party r...

Страница 5: ...tter while operating the unit The lower symbol informs the operator and or bystanders to keep a safe distance away from machinery If you do not keep hands and feet a safe distance from the machinery p...

Страница 6: ...SHIFTER LEVER ON FRONT RIGHT SIDE OF MACHINE BY ROTATING DOWNWARD 2 ENGAGE DRIVE WHEEL SHIFTER LEVER ON FRONT RIGHT SIDE OF MACHINE BY ROTATING UPWARD 3 WITH ENGINE RUNNING HOLD OPERATOR PRESENT LEVE...

Страница 7: ...dware securing large belt cover guard to side of unit Remove guard to allow access to idler assembly and brake band components 6 Slide adjustment end of brake band over the guard support rod as shown...

Страница 8: ...th the L bracket in the left hole Figure 4 BE SURE the slotted side of the L brackets is facing toward the large pulley 10 Connect the flat end of the clevis assembly to the idler arm as shown in Figu...

Страница 9: ...on the inside of the bracket See Figure 5 15 Route the throttle cable through the throttle bracket as shown in Figure 10 The cable end shoulder should be positioned as shown against the end of the thr...

Страница 10: ...om of the brake band with an allen wrench Adjustment should be snug enough but not too tight to cause smoking of the drive belt Install locking nut to hold the brake band adjustment in place 24 If bra...

Страница 11: ...engine will stop if operator presence lever is not depressed Blade Depth Control Lever D Raises or lowers cutting blade Blade Depth Control Locking Lever E Locking lever holds blade depth control in...

Страница 12: ...odcutter CONTROLS JR SODCUTTER CONTROLS Blade H and Wheel J Shifter Handles Engage or disengage blade for cutting and gears for driving Sodcutter DISENGAGED ENGAGED SHIFTER HANDLE GEAR CASE GEAR CASE...

Страница 13: ...sent in the exhaust is an odorless and deadly gas DO NOT operate equipment without shields in place DO NOT make adjustments or perform any maintenance while the engine is running Before operating chec...

Страница 14: ...shows what could happen if the engine is not stopped or disabled before removing safety covers Hands may become entangled in moving belts gears chains or other parts Use adequate lifting device i e ho...

Страница 15: ...dler wheel is 1 25 4 mm from the engine mount plate ENGINE ENGINE BOLT ENGINE PULLEY BLOCK ENGINE MOUNT PLATE 1 25 4 mm IDLER PULLEY BELT DRIVE PULLEY Drive Belt REPLACEment 1 Remove shield on left si...

Страница 16: ...chain is off bottom sprocket 9 Install new chain in reverse procedure Clean mating surfaces on case and cover Apply 3M Scotch Grip 847 or an equivalent adhesive to case cover before installation BLADE...

Страница 17: ...move snap rings B from left bearing 7 Using a punch and soft hammer lead leather etc drive shaft out left side of unit and remove large gear 8 Using a bearing puller or slide hammer remove bearing Sha...

Страница 18: ...ould be checked for wear and replaced if necessary 8 Reassemble in reverse procedure using new seals and gaskets ADJUSTING BLADE ANGLE 1 Loosen blade angle control locking lever F and move H frame for...

Страница 19: ...gauge G 4 Tighten depth control locking lever E NOTE Numbers on depth gauge do not necessarily represent thickness of sod being cut Adjusting Operator Presence Control 1 To adjust operator presence ca...

Страница 20: ...Remove four 4 bearing cage screws and pull gears out left side of unit Dog clutch and double sprocket will slide off as shaft is removed 7 To remove gear and bearing remove snap ring slide gear off s...

Страница 21: ...rear portion of case to catch oil from case cavity 6 Push shaft to left of case lift right end of shaft out of case with bearings and sprocket intact 7 To remove sprocket press bearing from shaft and...

Страница 22: ...gear case is initially filled with 3 1 2 pints 1 7 L of EP 140 Gear Lube Do not add to this amount unless oil is changed or lost through leakage Gear case drain plug D On all pressurized lubrication...

Страница 23: ...the adjustment screw until the brake band is pulled snug against the belt Tighten the lock nut on brake adjustment screw Make a test run Stop engine and re adjust brake band if necessary 5 Re install...

Страница 24: ...Drain all fuel from fuel tank and lines use a hose or fuel line routed from fuel tank shut off to proper container 2 Start engine and run until all fuel is used from the carburetor float bowl 3 While...

Страница 25: ...e v e l g n i k c o L o t d e l l u p n e h w t h g i t l e v a r t f o t i m i l t u n g n i k c o l n o r a e w d a e r h T A d e t s u j d a y l r e p o r p t o n t u n g n i k c o L B t u n g n i...

Страница 26: ...vulcanized to hub Rear 8 x 1 75 semi pneumatic tires with pre packed ball bearings Drive Engine to gear case A section belt Gear case roller chain Gear case Lubrication EP140 Gear lube Capacity 3 1 2...

Страница 27: ...25 Jr Sodcutter PARTS SECTION PARTS SECTION...

Страница 28: ...26 Jr Sodcutter FIGURE 1 DRIVE ASSEMBLY AND SIDE COVER TO SPARK PLUG WIRE 48 77 78 79...

Страница 29: ...R AY MOUNT 1 1 39 545247 7 CLEVIS AY 1 1 40 831888 SWIVEL 1 1 41 831889 WASHER SWIVEL 1 1 42 831890 SCRW SWIVEL THROTTLE 1 ITEMS 40 42 USED ON HONDA ENGINES ONLY 1 43 545380 2 GUIDE AY BELT 1 1 44 641...

Страница 30: ...28 Jr Sodcutter FIGURE 2 GEAR CASE...

Страница 31: ...UTCH 1 2 28 516172 CLUTCH 1 2 29 516173 SHAFT 1 2 30 544215 CAGE ASSY BEARING 1 INCLUDES ITEMS 31 32 2 31 548131 BRG BALL 1 00 2 00 50 DA 1 2 32 548326 RING INT RET 2 21OD 06 1 2 33 548327 RING LOCK 1...

Страница 32: ...30 Jr Sodcutter FIGURE 3 SIDE ARMS PITMAN ARMS AND HANDLES...

Страница 33: ...N 1 3 21 521428 BRG NDL 1 25 1 62 1 06 1 3 22 548226 FITTING KC 1 3 23 545443 2 BRACKET AY 2 INCLUDES ITEMS 24 25 3 24 521429 BRONZE BEARING 1 3 25 548224 FITTING GREASE 1 4 SPCL 1 3 26 545445 2 ARM A...

Страница 34: ...32 Jr Sodcutter FIGURE 4 HANDLEBAR ASSEMBLY...

Страница 35: ...524472 ARM PIVOT PLATING 1 4 24 540347 COVER AY 1 4 25 524480 DECAL CLUTCH CONTROL 1 4 26 524481 DECAL THROTTLE CNTRL 1 4 27 540211 7 HANDLEBAR AY 1 4 28 540212 7 HANDLEBAR AY MOUNT 1 4 29 540326 CONT...

Страница 36: ...BOB CAT BUNTON RYAN STEINER COMMERCIAL GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www cgcequip com...

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