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8

Jr.

Sodcutter

17.  Move throttle control on control panel to low idle 

speed position while inserting cable end through 

the swivel.  See Figure 11.

18.  Rotate engine throttle to high idle speed posiiton.  

Move throttle control to high idle spped.  Tighten 

swivel screw to secure cable.

 

DO NOT

 overtighten cable stop.

19.  Pull throttle control on panel back to low idle, 

then push back to high idle.

20.  If the engine throttle lever is not contacting the 

end of the throttle stop screw, the swivel screw 

must be loosened  and the throttle cable wire 

pulled through the cable stop further.  Re-tighten 

the swivel screw.  Recheck  to ensure the throttle 

lever is contacting the end of the throttle screw, if 

not, repeat.

21.  Re-install the air cleaner element and cover.  

Secure with the original wing nuts.

22.  Use wire ties to secure convoluted tubing to 

handlebar support.  Figure 12.

FIGURE 12

1. Wire Ties

23.  Pull the clutch control lever back to the 

disengaged position.  Adjust brake band by 

turning the adjusting screw at the bottom of the 

brake band with an allen wrench.  Adjustment 

should be snug enough but not too tight to cause 

smoking of the drive belt.  Install locking nut to 

hold the brake band adjustment in place.

24.  If brake band cannot be adjusted, reposition 

engine.  Slot on engine plate should be showing 

7/32" to 1/4".  See Figure 13.

FIGURE 13

25.  Install one (1) 1/2-13 flangelock nut (flange side 

towards the outside of the unit) onto the guard 

support rod before  guard is reinstalled.  (the 

guard support rod is shown in Figure 2.

26.  Reinstall guard onto side of unit using original 

hardware.  Secure "L" bracket to guard using 

5/16-18 X 5/8" flange bolt and flange nut.

27.  Insert two (2) 15 1/2" (394mm) cable ties through 

the holes in the literature mounting plate.  Figure 

14.  Secure literature tube using the large cable 

ties.

FIGURE 14

1. Literature Mounting Plate

28.  Attach the cutting blade using six  (6) 5/16-24 

X 1" grade 8 screws, lockwashers and nuts.  

Torque attaching hardware to 30ft/lbs. (40.7 Nm)

USE ONLY  the special grade 8 cap screws provided.  

Screws below grade 8 will not withstand the 

recommended torque requirements.

29.  Install one (1) 1/2" flangelock nut to the guard 

support rod to complete the guard installation 

from step 26.

SET-UP

Содержание Ryan 544946A

Страница 1: ...OPERATOR PARTS MANUAL MAN 4163416 Rev A 6 2008 MODELS 544946A JR SODCUTTER HONDA 18...

Страница 2: ...estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen c ncer defectos de nacimiento y otros da os en el proceso de reproducci n humana L m...

Страница 3: ...etely Do not remove or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a CGC Inc dealer for any service or parts needed C...

Страница 4: ...oved by CGC Inc will be considered the responsibility of the individual s or company designing and or making such changes CGC Inc will vigorously pursue full indemnification and costs from any party r...

Страница 5: ...tter while operating the unit The lower symbol informs the operator and or bystanders to keep a safe distance away from machinery If you do not keep hands and feet a safe distance from the machinery p...

Страница 6: ...SHIFTER LEVER ON FRONT RIGHT SIDE OF MACHINE BY ROTATING DOWNWARD 2 ENGAGE DRIVE WHEEL SHIFTER LEVER ON FRONT RIGHT SIDE OF MACHINE BY ROTATING UPWARD 3 WITH ENGINE RUNNING HOLD OPERATOR PRESENT LEVE...

Страница 7: ...dware securing large belt cover guard to side of unit Remove guard to allow access to idler assembly and brake band components 6 Slide adjustment end of brake band over the guard support rod as shown...

Страница 8: ...th the L bracket in the left hole Figure 4 BE SURE the slotted side of the L brackets is facing toward the large pulley 10 Connect the flat end of the clevis assembly to the idler arm as shown in Figu...

Страница 9: ...on the inside of the bracket See Figure 5 15 Route the throttle cable through the throttle bracket as shown in Figure 10 The cable end shoulder should be positioned as shown against the end of the thr...

Страница 10: ...om of the brake band with an allen wrench Adjustment should be snug enough but not too tight to cause smoking of the drive belt Install locking nut to hold the brake band adjustment in place 24 If bra...

Страница 11: ...engine will stop if operator presence lever is not depressed Blade Depth Control Lever D Raises or lowers cutting blade Blade Depth Control Locking Lever E Locking lever holds blade depth control in...

Страница 12: ...odcutter CONTROLS JR SODCUTTER CONTROLS Blade H and Wheel J Shifter Handles Engage or disengage blade for cutting and gears for driving Sodcutter DISENGAGED ENGAGED SHIFTER HANDLE GEAR CASE GEAR CASE...

Страница 13: ...sent in the exhaust is an odorless and deadly gas DO NOT operate equipment without shields in place DO NOT make adjustments or perform any maintenance while the engine is running Before operating chec...

Страница 14: ...shows what could happen if the engine is not stopped or disabled before removing safety covers Hands may become entangled in moving belts gears chains or other parts Use adequate lifting device i e ho...

Страница 15: ...dler wheel is 1 25 4 mm from the engine mount plate ENGINE ENGINE BOLT ENGINE PULLEY BLOCK ENGINE MOUNT PLATE 1 25 4 mm IDLER PULLEY BELT DRIVE PULLEY Drive Belt REPLACEment 1 Remove shield on left si...

Страница 16: ...chain is off bottom sprocket 9 Install new chain in reverse procedure Clean mating surfaces on case and cover Apply 3M Scotch Grip 847 or an equivalent adhesive to case cover before installation BLADE...

Страница 17: ...move snap rings B from left bearing 7 Using a punch and soft hammer lead leather etc drive shaft out left side of unit and remove large gear 8 Using a bearing puller or slide hammer remove bearing Sha...

Страница 18: ...ould be checked for wear and replaced if necessary 8 Reassemble in reverse procedure using new seals and gaskets ADJUSTING BLADE ANGLE 1 Loosen blade angle control locking lever F and move H frame for...

Страница 19: ...gauge G 4 Tighten depth control locking lever E NOTE Numbers on depth gauge do not necessarily represent thickness of sod being cut Adjusting Operator Presence Control 1 To adjust operator presence ca...

Страница 20: ...Remove four 4 bearing cage screws and pull gears out left side of unit Dog clutch and double sprocket will slide off as shaft is removed 7 To remove gear and bearing remove snap ring slide gear off s...

Страница 21: ...rear portion of case to catch oil from case cavity 6 Push shaft to left of case lift right end of shaft out of case with bearings and sprocket intact 7 To remove sprocket press bearing from shaft and...

Страница 22: ...gear case is initially filled with 3 1 2 pints 1 7 L of EP 140 Gear Lube Do not add to this amount unless oil is changed or lost through leakage Gear case drain plug D On all pressurized lubrication...

Страница 23: ...the adjustment screw until the brake band is pulled snug against the belt Tighten the lock nut on brake adjustment screw Make a test run Stop engine and re adjust brake band if necessary 5 Re install...

Страница 24: ...Drain all fuel from fuel tank and lines use a hose or fuel line routed from fuel tank shut off to proper container 2 Start engine and run until all fuel is used from the carburetor float bowl 3 While...

Страница 25: ...e v e l g n i k c o L o t d e l l u p n e h w t h g i t l e v a r t f o t i m i l t u n g n i k c o l n o r a e w d a e r h T A d e t s u j d a y l r e p o r p t o n t u n g n i k c o L B t u n g n i...

Страница 26: ...vulcanized to hub Rear 8 x 1 75 semi pneumatic tires with pre packed ball bearings Drive Engine to gear case A section belt Gear case roller chain Gear case Lubrication EP140 Gear lube Capacity 3 1 2...

Страница 27: ...25 Jr Sodcutter PARTS SECTION PARTS SECTION...

Страница 28: ...26 Jr Sodcutter FIGURE 1 DRIVE ASSEMBLY AND SIDE COVER TO SPARK PLUG WIRE 48 77 78 79...

Страница 29: ...R AY MOUNT 1 1 39 545247 7 CLEVIS AY 1 1 40 831888 SWIVEL 1 1 41 831889 WASHER SWIVEL 1 1 42 831890 SCRW SWIVEL THROTTLE 1 ITEMS 40 42 USED ON HONDA ENGINES ONLY 1 43 545380 2 GUIDE AY BELT 1 1 44 641...

Страница 30: ...28 Jr Sodcutter FIGURE 2 GEAR CASE...

Страница 31: ...UTCH 1 2 28 516172 CLUTCH 1 2 29 516173 SHAFT 1 2 30 544215 CAGE ASSY BEARING 1 INCLUDES ITEMS 31 32 2 31 548131 BRG BALL 1 00 2 00 50 DA 1 2 32 548326 RING INT RET 2 21OD 06 1 2 33 548327 RING LOCK 1...

Страница 32: ...30 Jr Sodcutter FIGURE 3 SIDE ARMS PITMAN ARMS AND HANDLES...

Страница 33: ...N 1 3 21 521428 BRG NDL 1 25 1 62 1 06 1 3 22 548226 FITTING KC 1 3 23 545443 2 BRACKET AY 2 INCLUDES ITEMS 24 25 3 24 521429 BRONZE BEARING 1 3 25 548224 FITTING GREASE 1 4 SPCL 1 3 26 545445 2 ARM A...

Страница 34: ...32 Jr Sodcutter FIGURE 4 HANDLEBAR ASSEMBLY...

Страница 35: ...524472 ARM PIVOT PLATING 1 4 24 540347 COVER AY 1 4 25 524480 DECAL CLUTCH CONTROL 1 4 26 524481 DECAL THROTTLE CNTRL 1 4 27 540211 7 HANDLEBAR AY 1 4 28 540212 7 HANDLEBAR AY MOUNT 1 4 29 540326 CONT...

Страница 36: ...BOB CAT BUNTON RYAN STEINER COMMERCIAL GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www cgcequip com...

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