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103

Maintenance

General Recommended Lubrication

Check all components at the intervals outlined in the Periodic Maintenance Schedule. Items not listed in the

schedule should be lubricated at the general lubrication interval.

• Change lubricants more often under severe use, such as wet or dusty conditions.

•

Use All Season Grease on pivot points�

• Lubricate every 500 miles (800 km), before long periods of storage, after pressure washing, or after

submerging drive system.

Item

Lubricant

Method

Engine oil

SAE 10W-40 / SAE 5W-40 /

SAE 15W-40

(See page 78 for oil viscosity

chart)

Screw off, clean, insert and pull out

dipstick to check oil level

Transmission oil

SAE75W-90 GL-5

Screw off, clean, insert and pull out

dipstick to check oil level

Brake fluid

DOT4

Keep level between

upper and lower lines

Front gear case oil

SAE 80W-90 GL-5

Oil capacity: 11.2 oz. (330mL)

Rear gear case oil

SAE 80W-90 GL-5

Oil capacity: 13.5 oz. (400mL)

Suspension pivots and drive train

All Season Grease

Grease gun - Pump grease until it begins

to flow from the pivot point

Содержание CF1000UU

Страница 1: ...UFORCE 1000 This ROV should not be ridden by anyone under 16 years of age Passenger under 12 are prohibited CF1000UU OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information...

Страница 2: ...General Safety Precautions 15 Owner Responsibilities 19 Safety Labels Locations and Warnings 24 Potential Hazard Warnings 29 Controls and Features 46 Primary Controls 46 Secondary Controls 50 Vehicle...

Страница 3: ...our Vehicle 90 Hauling and Towing Loads 95 Maintenance 100 Severe Use Definition 101 Periodic Maintenance Schedule and Icon Key 102 General Recommended Lubrication 103 Pre Ride Maintenance Checklist 1...

Страница 4: ...gine turns over Fails to start 156 EFI Malfunction Indicator Light 158 EPS Malfunction Indicator Light 160 Electronic Power Steering EPS Fault Diagnosis and Solution 162 CFMOTO Limited Warranty 163 Wa...

Страница 5: ...nd regions CFMOTO is edging into the advanced ranks in the world of powersports and aims to supply superior products to dealers and fans globally For safe and enjoyable operation of your vehicle be su...

Страница 6: ...tort the fuel tank Catalytic Converter CAUTION Please respect the following instructions to protect your catalytic converter Use only unleaded gasoline Even if the gasoline contains a little lead it c...

Страница 7: ...is involved when these words and symbols are used Become familiar with their meanings before reading the manual WARNING This safety alert and icon indicates a potential hazard that may result in seri...

Страница 8: ...fect handling and control Operate at speeds too fast for your skill conditions or the terrain Use ALCOHOL or DRUGS before or while driving this vehicle ALWAYS Avoid paved surfaces which may adversely...

Страница 9: ...of the instructions and safety precautions in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust gas from...

Страница 10: ...unable to resolve a product issue or concern you can reach a CFMOTO customer service representative depending on the market you reside in For USA Please contact CFMOTO POWERSPORTS INC TEL 763 398 269...

Страница 11: ...store in a safe place Your key can be duplicated only by mating a key blank with one of your existing keys If both keys are lost the complete lock assembly must be replaced 1 Vehicle Identification Nu...

Страница 12: ...80 7 in 2050 mm Ground Clearance 11 in 280 mm Min turning radius 161 4 in 4100 mm Basic Weight 1521 5 lb 690 kg Rear Cargo Box Weight Capacity 770 9 lb 350 kg Maximum Vehicle Load Allowed 1508 8 lb 6...

Страница 13: ...n Type Pressure Splash lubrication Engine Coolant Type Capacity Mix Ratio Commercially available Safe for aluminum engines 3 1 qt 3 0 L 50 coolant 50 distilled water Engine Oil Type Engine Oil Volume...

Страница 14: ...dic Oil Change SAE80W 90GL 5 13 5 oz 400 mL Front Differential Oil Type Volume Periodic Oil Change SAE80W 90GL 5 11 1 oz 330 mL Air Filter Paper type Fuel Type Fuel Tank Capacity Fuel Reserve Amount A...

Страница 15: ...035in 0 8mm 0 9mm Transmission Transmission CVT Gearbox Gear Shift Order Manual L H N R P CVT Ratio 0 70 2 88 Gear Ratio Low Gear 43 17 2 529 High Gear 32 28 1 143 Reverse 29 13 2 231 Chassis Frame S...

Страница 16: ...ake System Foot Brake Type Operation Parking Brake Type Operation Front axles Double disc Rear axles Double disc Foot operated Four wheel disc Operated by hand Rear wheel mechanical disc brake only Br...

Страница 17: ...Front Shock Absorber Rear Shock Absorber Coil spring Oil dampened Coil spring Oil dampened Wheel Travel Front Wheel Travel Rear Wheel Travel 9 1 in 230 mm 9 1 in 230 mm Electrical System Ignition Char...

Страница 18: ...Lamp Low Beam Head Lamp High Beam Front Position Light Tail Light Brake Light LED 12W 2 white LED 7W 2 white LED 3W 2 white LED 3W 2 white Dashboard LED and LCD Non repairable Fuses Main 40 Ax 1 Headl...

Страница 19: ...cautions Read this owner s manual Understand all safety warnings precautions and operating procedures before operating this vehicle Age Restrictions This vehicle is an ADULT VEHICLE ONLY Operation is...

Страница 20: ...e but are not limited to mowers plow blades oversize tires sprayers large racks lift kits and trailers Use only approved accessories and familiarize yourself with their function and effect on the vehi...

Страница 21: ...e fuel Strictly adhere to proper fueling procedures Never start or operate the engine if the fuel cap is not properly installed Gasoline is poisonous and can cause injury or death Never siphon gasolin...

Страница 22: ...he area where refueling is performed or where gasoline is stored Do not overfill the tank Do not fill to the tank neck If gasoline spills on your skin or clothing immediately wash it off with soap and...

Страница 23: ...o firmly plant their left foot on the footrest Operators may be required to have a proper driver s license in accordance with local laws Carrying a Passenger Only carry two passengers The passenger mu...

Страница 24: ...ng or sliding If vehicle starts to skid or slide counter steer in the direction of skidding or sliding On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the...

Страница 25: ...Avoid sharp turns abrupt acceleration and sudden braking when passing public roads Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain condit...

Страница 26: ...k the vehicle on the flattest terrain section available Put the shift lever in PARK stop the engine and remove the key before leaving the vehicle Never assume that the vehicle will go everywhere safel...

Страница 27: ...protection A pair of goggles or a helmet face shield offers the best protection for your eyes They should be kept clean and be a shatter proof design Do not depend on sunglasses for proper eye protec...

Страница 28: ...labels have been placed on the vehicle for your protection Read and follow the instructions on each decal carefully If a decal becomes illegible or comes off contact your dealer to purchase a replacem...

Страница 29: ...25 Operator Safety Safety Labels 8 9 9 7 11 13 14 15 16 12 10...

Страница 30: ...26 Operator Safety Safety Labels 1 6 2 3 4...

Страница 31: ...27 Operator Safety Safety Labels 7 9 8 10 12 14 13 11...

Страница 32: ...28 Operator Safety Safety Labels 15 16...

Страница 33: ...aler Operators should regularly practice the skills learned in the course and the operating techniques described in the owner s manual WARNING POTENTIAL HAZARD Failure to follow the age recommendation...

Страница 34: ...POTENTIAL HAZARD Operation on paved surfaces such as sidewalks trails parking lots or public highways and streets WHAT CAN HAPPEN All terrain tires are designed for off road use Driving on paved surf...

Страница 35: ...APPEN Operating without an approved helmet increases the risk of a severe head injury or death in the event of an accident Operating without eye protection could result in an accident and could increa...

Страница 36: ...ng the vehicle after consuming alcohol or drugs WHAT CAN HAPPEN Consumption of alcohol and or drugs could seriously affect operator judgment Reaction time may be slower and operator balance and percep...

Страница 37: ...n an accident HOW TO AVOID THE HAZARD Always operate at a speed that s proper for the terrain visibility and operating conditions and your experience WARNING POTENTIAL HAZARD Attempting slides jumps a...

Страница 38: ...ating condition Always follow the inspection and maintenance procedures and schedules described in the owner s manual WARNING POTENTIAL HAZARD Extending arms hands or legs outside the ROPS bars of the...

Страница 39: ...slowly and use extra caution when operating on unfamiliar terrain Always be alert to changing terrain conditions WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN Improper turns could cause...

Страница 40: ...on rough slippery or loose terrain WARNING POTENTIAL HAZARD Climbing excessively steep hills or climbing hills improperly WHAT CAN HAPPEN Improper hill climbing could cause loss of control or overtur...

Страница 41: ...steep for the vehicle or for your abilities Practice on smaller hills before attempting large hills Always check the terrain carefully before attempting any hill Never descend hills with excessively...

Страница 42: ...steep for the vehicle or for your abilities Practice on smaller hills before attempting large hills Always check the terrain carefully before attempting any hill Never descend hills with excessively...

Страница 43: ...ra caution when turning on any hill Avoid crossing the side of a steep hill WHEN CROSSING THE SIDE OF A HILL Always follow proper procedures as described in the owner s manual Avoid hills with excessi...

Страница 44: ...ft the gear selector to the parking position and determine the best way to safely change direction WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Operating over obstacles...

Страница 45: ...could overturn HOW TO AVOID THE HAZARD On slippery surfaces such as ice travel slowly and use extra caution to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Overload...

Страница 46: ...ater WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which can lead to an accident or overturn HOW TO AVOID THE HAZARD Avoid operating through deep or fast flowing water I...

Страница 47: ...s or people behind the vehicle When it s safe to proceed back slowly WARNING POTENTIAL HAZARD Operating this vehicle with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of...

Страница 48: ...er installation or use of accessories All parts and accessories added to the vehicle must be genuine parts or equivalent components designed for use on this vehicle and they should be installed and us...

Страница 49: ...ng systems WARNING Safe operation of this vehicle requires good judgment and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturn...

Страница 50: ...eering wheel is located in front of the driver s seat Tilt Lever 2 A tilt lever feature allows the steering wheel to be adjusted to fit the operator Pull down on the lever and adjust the steering whee...

Страница 51: ...D LOCK function Turn the switch to 4WD LOCK mode the vehicle speed is limited to 35km h Depress the override button can remove the speed limitation 4 Idling function When the vehicle is in N gear engi...

Страница 52: ...ow speed range of the gearbox It allows the vehicle to move slowly with maximum torque at the wheels CAUTION To avoid damage to the CVT system always use low gear for constant slow travel to pull a tr...

Страница 53: ...Use extreme caution driving downhill in reverse Gravity can increase the vehicle speed above the set limited reverse speed WARNING Always shift to PARK P position when the vehicle is not in operation...

Страница 54: ...ng the button restores the speed limiting function NOTE Speed limit override is not available in 2WD WARNING Pressing the override button while the throttle is open in speed limiting mode may cause su...

Страница 55: ...When the switch is at this position only daytime running light is on and all lights are off Low Beam High Beam High Beam is selected when the switch is turned to this position Low Beam is selected wh...

Страница 56: ...de according to terrain and conditions Two wheel drive 2WD Power is supplied to the rear wheels only Four wheel drive 4WD Power is supplied to the rear wheels and to the front wheels Four wheel drive...

Страница 57: ...re greater effort in 4WD LOCK mode When the switch is set to LOCK the front diff lock indicator light will flash until the front differential is locked If the indicator light is flashing turning the s...

Страница 58: ...hen parked on an incline To release the hand brake pull up slightly and press the release button at the end of the lever then push the lever down to its original position CAUTION Never depend on the t...

Страница 59: ...55 Controls and Features Vehicle Features Feature Locations 1 1 2 8 7 6 3 4 10 5 9 18...

Страница 60: ...56 Controls and Features Feature Locations 2 12 14 13 11 16...

Страница 61: ...57 Controls and Features Feature Locations 3 15 12 14 13...

Страница 62: ...e driver s seat made to carry light objects A pull strap at the back of the seat allows the seat to tilt forward for access Footrests 4 This vehicle is equipped with driver and passenger footrests to...

Страница 63: ...h a wired winch controller and power port which can be designated for use if the wireless winch control is not working The power port is located on the lower left side of the steering wheel Seat Belts...

Страница 64: ...power port is under the hood To preserve battery power only operate the winch while the engine is running Please refer to your winch manual for further information or consult with your dealer on the u...

Страница 65: ...h a 2 in x 2 in 51 mmx 51 mm box size standard hitch support a trailer light receptacle in the right rear inner fender well of the vehicle and a trailer wiring adapter Please consult with your dealer...

Страница 66: ...12 Volt Accessory Power Auxiliary 12Vdc power and USB outlets are provided on the right side of the dashboard for operating accessories such as hand held spot lights and charging electronic devices P...

Страница 67: ...the controller can be used To disable the wireless remote control Press both control buttons at the same time The controller and indicator light will turn off Wired Winch Cable Controller 2 and Power...

Страница 68: ...wer than the lower mark add DOT4 brake fluid Do not overfill WARNING An over full master cylinder may cause brake drag or brake lockup which could result in an accident causing serious injury or death...

Страница 69: ...e way bearing that creates an engine braking feature to slow the vehicle without having to use the brakes The secondary clutch 3 is mounted to the input shaft of the transmission B and serves two func...

Страница 70: ...bove clutch engagement RPM or at low speed approximately 3mph 7mph 5km h 10km h in high gear Low gear is highly recommended for cooler CVT operating temperatures and longer component life Drive at a h...

Страница 71: ...om a stopped position Shift the transmission to low gear and carefully use fast brief aggressive throttle application to engage the CVT WARNING Excessive throttle may cause loss of control and vehicle...

Страница 72: ...lt warning light 9 Gear Position Light 15 Parking Brake Indicator 21 SEL 4 High beam light indicator 10 Speedometer 16 OPC Indicator 22 Clock 5 Brake Fault Warning Indicator 11 ADJ 17 Oil Pressure Sig...

Страница 73: ...69 Controls and Features TFT Dashboard select markets 1 18 23 3 1 7 17 8 22 12 2 15 16 4 13 11 20 10 24 25 9 21 14 5 2...

Страница 74: ...o 25km h When the latch plate is pushed into the buckle indicator on the dashboard will be off and vehicle speed limiting feature is disabled High beam light indicator 4 This indicator illuminates whe...

Страница 75: ...F indicates the fuel level is 10 6 gallons When fuel gauge is in red zone the residual fuel in the fuel tank is 0 9 gallons Refuel in this case EPS Indicator 13 This indicator light flashes when a fau...

Страница 76: ...he coolant temperature in a normal range Rider Information Center 19 Indicates the total mileage the vehicle has traveled Press SEL button to toggle to TRIP meter or tachometer RPM or engine hour or b...

Страница 77: ...s battery voltage Tachometer 24 TFT Dashboard The tachometer shows the engine speed in revolutions per minute Odometer 25 TFT Dashboard Displays the total mileage or trip mileage the vehicle has trave...

Страница 78: ...Metric Standard Toggle Speed Distance Long Press SEL and toggle through clock mode Short Press ADJ Metric Standard Values Trip Distance Reset Trip Distance Long Press ADJ in Odometer mode Distance res...

Страница 79: ...tance Reset KEY ON TRIP Long Press Distance reset to zero 3 Time KEY ON Main Interface Long Press Time Toggle 4 Time Unit Toggle KEY ON Time Short Press Hour Minute Unit Toggle 5 Time Settings KEY ON...

Страница 80: ...osition yourself in the operating position on the vehicle fasten the seatbelt and safety nets or side doors and start the engine Allow the engine to idle for a short period before operating 6 Press th...

Страница 81: ...tle over 3 4 open during the first 10 to 20 hours or the second 100 miles 160km of use Do not haul or tow heavy cargo Use of any oil other than those recommended may cause serious engine damage CFMOTO...

Страница 82: ...turns to the idle position as soon as the pedal is released Regulate the speed of the vehicle by varying the throttle position Because the throttle pedal is an electrically operated mechanism controll...

Страница 83: ...the vehicle NOTE Do not activate the starting system more than 10 seconds on each attempt If the engine fails to start release the start switch pause a few seconds before the next attempt then try the...

Страница 84: ...rify the throttle is closed 2 Apply the foot brake and press the gear selector button 3 Shift to the desired gear by moving the gear selector along the shift guide Shifting Neutral to High Gear 1 Veri...

Страница 85: ...elector button 3 Shift to R by moving the gear selector along the shift guide 4 Check behind you for people or obstacles then release the rear brake pedal 5 Apply the throttle lever gradually and cont...

Страница 86: ...king is engaged NOTE The gear shift indicators should display corresponding to the actual gear position if the indicator does not display ask your dealer to inspect the vehicle electrical circuit or a...

Страница 87: ...ountain bike trails etc Join a local ATV club A club can provide you with a map and advice or inform you about areas where you can ride Always keep a safe distance from other riders ahead of you and b...

Страница 88: ...r other objects To reduce the risk of rollovers Use care when turning Adjust steering inputs accordingly to your speed and environment Slow down before entering a turn Avoid hard braking during a turn...

Страница 89: ...o tip or become unstable Observe the terrain ahead and slow down in areas of uneven terrain This vehicle will handle differently when carrying or pulling a load Reduce speed and follow instructions in...

Страница 90: ...r for example there are no air bags the cab is not fully enclosed and it is not designed for collisions with other vehicles Therefore it is particularly important to fasten seat belts latch side doors...

Страница 91: ...other than prolonged high speed travel Do not use high gear for continuous slow speed travel or towing as this can lead to excessive heating of the clutch system which may damage components Turning Ex...

Страница 92: ...eted the U turn Repeat U turn exercise with different steering inputs and always at a very low speed Repeat U turn exercise to the left As mentioned before in this manual do not ride on paved surfaces...

Страница 93: ...s with steering inputs Always perform this reverse exercise at slow speeds Become familiar with the use of the speed limit override function 4WD LOCK only Do not make abrupt steering inputs while usin...

Страница 94: ...to the vehicle nor should it be operated on steep or treacherous terrain General Driving Tips Care caution experience and driving skill are the best precautions against the hazards of vehicle operatio...

Страница 95: ...ides for incoming traffic and decide on exit point on other side of road Drive in a straight line toward that point Do not make sharp direction changes or abrupt accelerations as it may result in a ro...

Страница 96: ...e ride inspection pay special attention to locations on the vehicle where mud ice and or snow accumulations may obstruct visibility of the tail lamps clog ventilation openings block the radiator and f...

Страница 97: ...erous to cross and should be avoided As a guideline never attempt to cross an obstacle higher than the ground clearance of the vehicle Small rocks or small fallen trees may be safely crossed Approach...

Страница 98: ...climb apply the brakes to immobilize the vehicle Put the shift lever in reverse R and back straight down the hill barely releasing brakes to remain at low speed Do not attempt to turn around Never co...

Страница 99: ...rloading the vehicle can over stress the components and cause failure Carrying Loads The load limit of the vehicle including the weight of operator passenger cargo accessories and trailer towing hitch...

Страница 100: ...tow a certain amount of load Always Read and understand the load distribution warnings listed on the warning labels Never exceed the specified weights Cargo weight should be mounted as low as possibl...

Страница 101: ...urfaces Be careful not to skid or slide Before pulling loads with a winch refer to the winch Owner s Manual Towing a Load If a trailer is used behind the vehicle make sure that its hitch is compatible...

Страница 102: ...center of gravity and creates an unstable operating condition Reduce load weight when the cargo center of gravity is high When handling off centered loads that cannot be centered secure the load and o...

Страница 103: ...ering or while ascending or descending a hill When stopped or parked block the vehicle and trailer wheels from possible movement Use caution when disconnecting a loaded trailer it or its load may topp...

Страница 104: ...with performing safe service and adjustment procedures have a qualified dealer perform the required maintenance for you NOTE Pay special attention to the engine oil level during cold weather operation...

Страница 105: ...ion in mud water or sand Racing or race style high RPM use Prolonged low speed heavy load operation Extended engine idle Short trip cold weather operation Vehicles used in commercial operations For ve...

Страница 106: ...ed to note special circumstances Severe Use Item Reduce interval by 50 on vehicles subjected to severe use Have an authorized dealer perform repairs that involve this component or system Emissions rel...

Страница 107: ...ssure washing or after submerging drive system Item Lubricant Method Engine oil SAE 10W 40 SAE 5W 40 SAE 15W 40 See page 78 for oil viscosity chart Screw off clean insert and pull out dipstick to chec...

Страница 108: ...Rear suspension and axles Pre Ride Tires Pre Ride Brake fluid level Pre Ride Brake lever foot brake function Pre Ride Brake system function Pre Ride Wheels fasteners Pre Ride Engine oil level Pre Rid...

Страница 109: ...iced by a dealer Headlight aim General lighting and turn indicators if equipped Pre Ride Inspect Adjust or replace lights when necessary Radiator Pre Ride Inspect for mud or debris blocking airflow Cl...

Страница 110: ...ilter 20 200 320 Inspect replaceifdirty donotclean Engine valve clearance 20 200 320 Check and adjust as necessary Front Rear gear case oil 20 200 320 Check level Inspect for leaks Coolant 20 200 320...

Страница 111: ...c or erratic Steering Wheel Alignment 20 200 320 Inspect steering system See dealer for service if wheel alignment is required Foot brake Hand brake 20 200 320 Inspect function Adjust as necessary Gea...

Страница 112: ...condition as necessary Engine hoses gaskets and seals 20 200 320 Inspect for leaks Air filter 50h 500 800 Always inspect pre ride Inspect frequently if subjected to severe use Replace if dirty Do not...

Страница 113: ...is not met Engine oil oil filter oil strainer 100h 12M 1000 1600 Inspect for color change Change if dirty and clean strainer Change yearly if hours or distance interval is not met Cooling system 50h...

Страница 114: ...ers Rear suspension 50h 6M 500 800 Lubricate Check fasteners Gear shift 50h 1M 500 800 Inspect lubricate adjust as necessary Throttle body throttle cable 50h 6M 500 800 Inspect Clean carbon deposits I...

Страница 115: ...l filter and hoses 100h 24M 2000 3200 Inspect routing and condition Replace filter and high pressure hoses every 4 years Cooling hoses 100h 1000 1600 Inspect routing and condition Valve clearance 100h...

Страница 116: ...n Exhaust pipe and spark arrestor 100h 12M 500 800 Inspect Clean spark arrestor Wiring fuses connectors relays and cables 100h 12M 1000 1600 Inspect wire routing for wear security Apply dielectric gre...

Страница 117: ...ed in severe conditions Replace as necessary Transmission oil 1000 Engine 200h 12M 2000 3200 Inspect level Change yearly if hours or distance interval is not met Coolant 200h 24M 4000 6400 Change cool...

Страница 118: ...f spec or erratic Steering Wheel Alignment 12M Inspect steering system See dealer for service whenever steering parts or wheel alignment are required Foot brake height 12M Inspect Replace brake pads o...

Страница 119: ...ubber joint to the throttle body and manifold fittings for an airtight seal Check that all fittings are secure to avoid the possibility of unfiltered air entering the engine Air Filter Housing Inspect...

Страница 120: ...umulated dust if necessary Install a new filter as necessary NOTE Do not wash paper air filters or use compressed air to clean the paper filter media 5 Apply a thin film of lubricant on the inside dia...

Страница 121: ...lement Unfiltered air entering into the engine can cause engine wear and damage Driving without an air filter will also decrease performance and can lead to engine overheating CAUTION Major engine dam...

Страница 122: ...3 Wait for a few minutes to allow the engine oil to settle down in crankcase 4 Remove the service hole plate behind the passenger seat 5 Unscrew the oil dipstick and then wipe it off with a clean rag...

Страница 123: ...the oil from the crankcase To Change the Oil Filter 1 Remove 3 engine oil bolts 1 open the filter cover 2 to take out the filter 2 Replace with the new oil filter 3 NOTE Make sure the O ring 4 is well...

Страница 124: ...cified level and then screw in the oil dipstick NOTE Oil capacity with oil filter replacement 84 5 oz 2 5 L 3 Start the engine and allow it to warm up for a few minutes Check for oil leakage when the...

Страница 125: ...Unscrew the transmission oil dipstick 1 remove it and wipe off with a clean cloth 5 Insert the dipstick into the oil filler hole Do not fully reinstall it 6 Remove the dipstick and check the oil leve...

Страница 126: ...transmission oil drain bolt at the bottom of the oil fill location and drain the oil 6 Place a new sealing washer on the drain bolt then assemble and tighten the drain bolt to 22 ft lb 30 N m 7 Add t...

Страница 127: ...alve clearance cold engine 003 in 005 in 0 08mm 0 12mm Exhaust valve clearance cold engine 005 in 007 in 0 12mm 0 18mm Engine Idle Speed This vehicle is equipped with an electronic fuel injection syst...

Страница 128: ...e specified level 3 Install the oil filler bolt and tighten it to 18 4 ft lb 25 Nm Front Gear Case Oil Change 1 Place the vehicle on a level surface 2 Place an oil pan under the gear case to collect t...

Страница 129: ...18 4 ft lb 25 Nm Rear Gear Case Oil Change 1 Place vehicle on a level surface 2 Place an oil pan under the gear case to collect the used oil 3 Remove the oil drain bolt 2 at the bottom of the gear ca...

Страница 130: ...126 Maintenance Front and Rear Axle Boots The front and rear axle boots 1 must be checked for holes or wear before operating If any damage is found have your dealer repair the vehicle 1 1 Axle boots 1...

Страница 131: ...your dealer inspect the vehicle as water may have affected the CVT system and other engine parts Drying a Wet CVT System If the CVT system was submerged and the drive belt is slipping any remaining m...

Страница 132: ...the coolant temperature in the radiator during operation Cooling System Coolant Level Inspection 1 Place the vehicle on a level surface 2 Inspect the coolant level in the reservoir 3 If the coolant i...

Страница 133: ...rvoir and drain the coolant into a container 7 After draining the system thoroughly flush the system with clean tap water Allow the water to drain completely 8 Replace the coolant drain bolt washer if...

Страница 134: ...E Recommended antifreeze Any high quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines Antifreeze and water mixing ratio 1 1 Coolant capacity 3 1 qt 3 0 L Coolant ch...

Страница 135: ...to light tan color for an engine that is being operated normally If electrode erosion becomes excessive or if carbon and other deposits are excessive you should replace the spark plug with the specifi...

Страница 136: ...ied spark plug DCPR8E NGK Spark plug gap 031 in 035 in 0 8 mm 0 9 mm 6 Clean the gasket surface Wipe off any grime from the threads 7 Install spark plug and tighten to specified torque NOTE Spark plug...

Страница 137: ...service the engine immediately CAUTION Major engine damage can result in the vehicle if water is ingested into the engine Have the vehicle serviced by your dealer promptly if your vehicle becomes imme...

Страница 138: ...to remove any carbon deposits from the spark arrester portion of the tailpipe 2 4 Insert the tailpipe into the muffler and align the bolt holes 5 Install and torque the fasteners to 7 3 ft lb 10 N m B...

Страница 139: ...ling the battery RED positive Black negative Always disconnect the RED positive cable last during removal and reconnect it first during installation Corroded battery connections can be cleaned with a...

Страница 140: ...the rubber seals may deteriorate causing leaks and poor brake performance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction...

Страница 141: ...wear If the pad thickness A is less than 059 in 1 5mm or the disc thickness B is less than 118 in 3 0mm have your dealer replace them Replacement of brake components requires professional knowledge Th...

Страница 142: ...when the brake light comes on just as braking takes effect Check that the switch assembly or the electrical circuit is working properly in case of brake light failure Suspension Some front suspension...

Страница 143: ...e rear hub carrier Remove the rear wheels Add grease into the hub carrier upper and lower pivot grease nipples 2 with a grease gun until grease lightly flows from the bushing Reinstall the rear wheels...

Страница 144: ...on B To decrease the spring preload loosen the lock nut and turn the adjusting ring in direction A NOTE A special collar wrench C is included in the tool kit to make spring preload adjustments Shock P...

Страница 145: ...depth regularly and replace the tires if the minimum tread depth is less than Minimum tread depth 3 32 in 3 0mm Wheel Bearings Lift the vehicle and support it securely under the frame with the tires o...

Страница 146: ...Installation Ensure vehicle is in park Install the wheel Install the wheel fasteners hand tight Elevate the vehicle remove the support stand under the frame and lower the vehicle to the ground Torque...

Страница 147: ...ain contact your dealer CAUTION To prevent an accidental short circuit turn off the main switch before checking or replacing fuses Always use a fuse with the correct specified rating Never use conduct...

Страница 148: ...switch If the fuse immediately blows again contact your dealer Relays Electrical relays help operate the various vehicle system functions vehicle and are located under the front access cover They are...

Страница 149: ...low beam vertically WARNING It is advisable to have your dealer perform headlight adjustments Improper adjustment could lead to an accident resulting in serious injury or death NOTE The headlight and...

Страница 150: ...vaporation system EVAP that prevents fuel vapors from entering the atmosphere from the fuel tank and fuel system Never modify any part of this system which will violate fuel evaporation emission regul...

Страница 151: ...a chamois to prevent water spots Lubricate all pivot points immediately after washing Allow the engine to run for a while to evaporate any water that may have entered the engine air intake or exhaust...

Страница 152: ...on Set the tires to the specified air pressure Oil and Filter Warm the engine then stop the engine and change the oil and filter Air filter Air box Inspect and clean or replace air filter Clean the ai...

Страница 153: ...h cable lubricant according to the product label directions Grease the vehicle lubricating points with all season grease Fog the Engine Tilt the cargo box to access the spark plug s Remove the spark p...

Страница 154: ...rrosion could occur Never start the engine during the storage period Storage Area And Covering Support the vehicle with stands under the frame with the tires 30mm 40mm 1 2in off the ground Be sure the...

Страница 155: ...secure Ensure the seat is installed correctly and secure Place the gear into any position except the parking position and block the front and rear wheels to prevent the vehicle from moving CAUTION Ne...

Страница 156: ...ery to 12 8 Vdc Confirm battery state of health Loose battery connections Check all connections and tighten if necessary Loose starter system electrical connections Check all connections and tighten i...

Страница 157: ...ler Out of fuel Refuel with minimum 89 octane unleaded fuel Kinked or plugged fuel tank vent line Inspect and replace See your dealer Water present in fuel Replace with new fuel Fouled or defective sp...

Страница 158: ...w battery voltage Recharge battery to 12 8 Vdc check charging system Confirm battery health Clogged air filter Inspect and replace as necessary Reverse speed limiter malfunction See your dealer Electr...

Страница 159: ...on recommended fuel Replace with 89 minimum octane unleaded fuel Possible Cause Solution Fouled or defective spark plugs Inspect spark plugs replace if necessary No spark to spark plug Inspect spark p...

Страница 160: ...Cause Solution Fouled or defective spark plugs Inspect and replace spark plugs as necessary Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs...

Страница 161: ...aler Possible Lean or Rich fuel mixture See your dealer Low or contaminated fuel Add or change fuel clean the fuel system Low octane fuel Replace with minimum 89 octane unleaded fuel Clogged fuel filt...

Страница 162: ...tor will be off Each trouble code consists of 4 digits denoted by the short flash of the EFI MIL indicator with a 1 second interval between digits If there is a failure the EPS indicator will start to...

Страница 163: ...times 0 light flashes 10 times Flash interval 1 sec The flash cycle will repeat after EFI MIL indicator light turns off for 3 seconds If there are multiple codes detected the system will wait approxim...

Страница 164: ...ngine is started the EPS indicator will be off and the EPS starts to function Each trouble code consists of 2 digits denoted by the times of long flash and short flash of EPS MIL indicator If there is...

Страница 165: ...single digit Duration of long flash 2 sec Duration of short flash 1 sec Flash interval 1 sec The flash cycle will repeat after EPS MIL indicator light turns off for 3 seconds Stop operating the vehicl...

Страница 166: ...er motor or sensor is damaged 1 Contact your dealer 2 Contact your dealer When system is ON the steering swings to both sides 1 Motor is mounted backwards 2 Controller or sensor is damaged 1 Contact y...

Страница 167: ...er This warranty coverage is invoked from the purchase and use of CFMOTO vehicles only within the continental United States During the warranty period CFMOTO POWERSPORTS Inc will cover parts and labor...

Страница 168: ...pplies to all new CFMOTO vehicles in relation to the vehicle s Drive Belt Gear Shift CVT and Wet Clutch Throttle and Brake Cables Front Rear Rims Front Rear Tires Front Rear Brake Pads or Shoes Front...

Страница 169: ...peration Unauthorized repair or adjustment Unauthorized modifications or performance upgrades Use of vehicle as a rental vehicle Use of vehicle in competitive or racing events 4 VEHICLE CARE AND MAINT...

Страница 170: ...r must complete a PDI form and warranty register the vehicle online and provide the completed registration form to CFMOTO POWERSPORTS Inc within seven 7 days of completing the sale of the vehicle Plea...

Страница 171: ...e duration of the warranty for commercial use shall be limited to a period of six 6 months instead of one year for recreational use All other conditions and limitations shall apply 10 TIRES PROVIDED A...

Страница 172: ...e original warranty period This limited warranty shall be the sole and exclusive remedy available to the customer with respect to the covered CFMOTO vehicle In the event of any alleged breach of any w...

Страница 173: ...control systems fuel tanks fuel lines fuel caps valves carbon canisters filters vapor hoses belts clamps connectors and other evaporative emissions related components Where a warrantable condition exi...

Страница 174: ...ent that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage The following emission warranty parts list are covered Fuel Tank Fuel Cap Fue...

Страница 175: ...of engine operation 5000 kilometers 3 100 miles of vehicle travel or 30 calendar months from the date of purchase whichever comes first This emissions limited warranty covers components whose failure...

Страница 176: ...is limited warranty shall be at the exclusive option of CFMOTO Powersports Inc repair or replacement of any defective materials components or products THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY A...

Страница 177: ...or other similar causes beyond the control of CFMOTO Powersports Inc Owners are responsible for performing the scheduled maintenance identified in the owner s manual CFMOTO Powersports Inc may deny w...

Страница 178: ...porated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of...

Страница 179: ...ser 2nd Owner 3rd Owner 4th Owner Owner Name Address City State Zip Code Telephone E mail Date of Purchase Odometer Reading New Owner Signature NOTE If a completed Change of Ownership form does not in...

Страница 180: ...nformation contact your dealer and or rohva org Check with your dealer to find out about state or local laws regarding ROV operation Vehicle modification accessories and loading can affect lateral sta...

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