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TECHNICAL DATA

Inside cover

User Instructions

INTRODUCTION

Heater Location

Gas Supply

Conversion

Flueing

Air Supply

Outdoor Heaters

Condensate Drain

Pool Pump & Pipework

Winterisation

Hydraulic Designs

Electricity Supply

INSTALLATION OF HEATER

Procedure

Outdoor Terminal

Flue Systems

Wall Terminal

Flue Examples

Roof Terminal

Pool Plumbing

Pressure Switch

Gas Conversion

Gas Connection

Condensate Connection

Electrical Connection

Commissioning

Control Setup

Multiple Heater Kit

Wall Mounting Kit

FAULT FINDING

Operation

Safety Controls & Lockouts

Engineering Mode

Test Temperature Disp.Mode

Display Fault Codes

24/25

SERVICING

Routine Service

Changing Components

Spares

Heater Components

COMMISSIONING & SERVICE
HISTORY

Inside back cover

List of Figures

Page

Fig 1.0

Terminal Positions

Fig 2.0

Hydraulic Resistance Graph

Fig 2.1

Hydraulic Schematic

Fig 2.2

Heating Design Examples

Fig 3.0

Outdoor Terminal Fixing

Fig 3.1

Service Access &
Pipe Connections

Fig 3.2

Wall Terminal Dimensions

Fig 3.3

Outdoor Terminal Dimensions

Fig 3.4

Roof Terminal Dimensions

Fig 4.0

Wall Terminal Installation

Fig 4.1

Extended Wall Terminal
Installation

Fig 4.2

Extended Vertical Roof
Installation

Fig 4.3

Outdoor Terminal Installation

Fig 5.0

Pressure Switch

Fig 6.0

Throttle Adjustment

Fig 6.1

Orifice Position

Fig 6.2

Gas Valve Tappings

Fig 7.0

Condensate Disposal

Fig 7.1

Condensate Syphon

Fig 8.0

Heat Exchanger Air Vent

Fig 8.1

Pump Priming

Fig 8.2

Heat Exchanger Sight Glass

Fig 8.2

Heating Output setting

Fig 9.0

Controls

Fig 10.0

Multiple Heater Install

Fig 10.1

Multiple Heater Install

Fig 10.2

Multiple Heater Install

Fig 10.3

Wall Mounted Heater

Fig 10.4

Wall Mounting Dimensions

Fig 10.5

Wall Mounting Assembly

Fig 11.0

Schematic Wiring

Fig 12.0

Electrode gap setting

Fig 13.0

Electrical Components

Fig 14.0

Heater Components

Section

Page

Contents

Condensing Pool Heater

01/07/09

Содержание Genie DUAL MB35D

Страница 1: ...witch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier sinstructions Installation and service must be performed by a Gas Safe registered installer A page is included on the inside back page of this booklet for recording commissioning and servicedetails Operating Installation and Servicing Instructions for Condensing Pool Spa ...

Страница 2: ...E CO 120 150 130 160 COMBUSTIONSETTINGS NG CO2 9 2 9 4 10 3 10 5 OFFSETSETTING pA 3 0 3 0 ORIFICE mm Notrequired 4 4 GENERAL SPECIFICATIONS WATERCONTENT 4 0 Litres 0 88gallons WEIGHT net 54 kg 119 lbs DIMENSIONS OVERALL 375 mm wide 520 mm deep 1040 mm high SERVICECLEARANCE 300mm Left Right and Above 800 mm In front COREDRILLDIAMETER 175 mm MINIMUM FLOW RATE 80 l m 17 8 gpm MAXPRIMARYWATERPRESSURE ...

Страница 3: ...ydraulic Schematic 6 Fig 2 2 Heating Design Examples 6 Fig 3 0 Outdoor Terminal Fixing 7 Fig 3 1 Service Access Pipe Connections 8 Fig 3 2 Wall Terminal Dimensions 8 Fig 3 3 Outdoor Terminal Dimensions 9 Fig 3 4 Roof Terminal Dimensions 9 Fig 4 0 Wall Terminal Installation 10 Fig 4 1 Extended Wall Terminal Installation 10 Fig 4 2 Extended Vertical Roof Installation 10 Fig 4 3 Outdoor Terminal Inst...

Страница 4: ...R S OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE This appliance is equipped with an ignition device which automatically lights the burner BEFORE OPERATING after a prolonged time off smell all around the appliance area for gas Be sure to smel...

Страница 5: ...n 1 5 to 2 5 bar repressurise if too low General Information Water Pressure Switch A pool water pressure switch is provided in the heater to shut off the burners in the event that water supply to the heater is interrupted The water pressure switch should be checked and adjusted for proper operation by a qualified service person at the time of installation and thereafter checked at each service WAR...

Страница 6: ...the boiler in a room or internal space containing a bath or shower Condensing Pool Heater 3 01 07 09 These Instructions cover an indirect floor mounted gas fired condensing pool and space heater which is room sealed and fan assisted The flue system available is concentric left right rear and vertical all up to 20 metres FEL There is also an Outdoor Top terminal for use where the Heater is installe...

Страница 7: ...se appliances Detailed recommendations for flueing are given in BS 5440 The following notes are intended for general guid ance 1 Be aware of the plume from the flue and the wetting effect it can have to adjacent property 2 The flue can be taken upwards left right or to the rear of the appliance but never downwards Fig 1 0 3 The Heater is supplied separate to the chosen flue set It can be fitted wi...

Страница 8: ...e Drain See Fig 7 0 and 7 1 A 75mm condensate trap is provided in the Heater and is satisfactory when connected to Soakaways Gullies Rainwater Pipework and Internal Drainage systems All pipework and fittings in the condensate drainage system MUST be made of plastic unless they carry other liquid waste No other materials may be used The pipework should be insulated if run out of doors The drain out...

Страница 9: ...circuit has not been completed If the pool is not being heated disconnect heater from mains elecricity Alternatively the Heater and Heating circuit can be drained by fitting the drain assembly in place of the double check valve hose connector The Condensate Syphon can be drained by removal of its Drain Cap See Fig 7 1 Electricity Supply Wiring external to the appliance MUST be in accord ance with ...

Страница 10: ... in position with a clamping ring See Fig 3 0 3 3 If lubrication is required only Centra Cerin or silicone grease should be used All Other Flue Systems The maximum Flue Equivalent Length FEL permitted is 20 metres horizontal or vertical The component parts have the following FELs Condensing Pool Heater 7 01 07 09 1 metre of concentric flue 1 0 2 metres of concentric flue 2 0 A 45 degree concentric...

Страница 11: ...Copper F CH Return 22mm Copper G Condensate Drain 1 or 40mm Hunter Plastic H From Pool 1 50 mm Plastic Demountable Fittings Service Access Left Right or Above 300mm In Front 800mm Rear Flue Left Right Flue Horizontal Wall Terminal Dimensions Horizontal Wall Terminal MBHT E G H F Fig 3 1 Fig 3 2 A C 1133 1133 52mm 1000mm 3 SW WT WT 136 188 9 3 9 3 78 90 841 1008 1048 374 134 533 361 307 233 200 138...

Страница 12: ...inal MBOT Fig 3 4 Clamp Assembly Screw Pitched Roof Installation Vertical Roof Terminal Dimensions Flat Roof Installation Use Seldeck Flashing System for all Roof Installations Vertical Roof Terminal MBVT 1 metre Horizontal Vertical Extension Pipe MBHVE 45 degree bends MB45DB 550 500 500 ...

Страница 13: ...al Roof Terminal n a n a Yes MBOT Outdoor Terminal Yes n a n a MB45DB 45 degree bend n a Option Option MB90DB 90 degree bend n a Option n a Outdoor Terminal Extended Horizontal Wall Terminal Extended Vertical Roof Terminal Horizontal Wall Terminal MBOT MB90DB MBHVE MBHT not shown TO OFFSET USE MB45DB MB90DB MBHT not shown MBVT MBHVE TO OFFSET USE MB45DB Fig 4 3 Fig 4 0 Fig 4 1 Fig 4 2 Determine th...

Страница 14: ...rtical Roof Terminal 3 3m MBOT Outdoor Terminal n a MB45DB 45 degree bends pair 1 1m MB90DB 90 degree bend 1 5m Flue Equivalent Length m The Maximum Flue Equivalent Length FEL permitted is 20 metres horizontal or vertical The Flue Kits avail able below list the FEL for each component Add up all the FEL s used in your design and check that this does not exceed 20 metres See page 7 per bend ...

Страница 15: ... is recommended that a flow switch is installed and interlocked with the Heater supply The Heater must be located so that any water leaks will not damage the structure of the adjacent area There is no requirement for heat shunt connections to the Heater plumbing can be made in standard plastic 1 or 50mm pipe from the supplied demountables Use the pressure loss chart on page 5 to select a suitable ...

Страница 16: ...t the Rubber Seal between them A new Serial Number Data Label should be obtained from the manufacturer and affixed over the existing Gas Connection The 22mm copper gas connection provided can be positioned to exit the Heater from either the left or the right A minimum of 20mb NG 37mb propane 28 mbar butane must be available at the Heater inlet with the Heater and other connected appli ances firing...

Страница 17: ... pour some water into the boiler flue and check it emerges at the drain This will also fill the trap ready for operation The Guide to the Condensing Boiler Assesment Procedure for Dwellings can be refered to see http www planningportal gov uk england profession als en 1115314255842 html Electrical Connections WARNING The appliance MUST be earthed All wiring for the Heater and system controls MUST ...

Страница 18: ...can be removed for Winterisation Condensate Syphon 75 mm Condensing Pool Heater 15 01 07 09 Fig 7 1 Removable Plate Use to close off unused Waste exit on panels 1 20 Fall 2 5 Degrees Strap On Boss 200mm Land Drain Filled with Lime chippings 400mm deep Insulate against freezing Note Do not reduce the pipe size below the 40mm provided Fig 7 0 Soakaway Stack Attachment Soil Pipe or Drain ...

Страница 19: ...y again It will repeat this a total of 5 times and then lock out This will show as the Red LED lit and GAS on the display Press the Lock Reset button to start another 5 attempts It is possible with the front door off to see when the burner is lit through the sight glass See Fig 8 2 After the burner has been lit for a few minutes the gas rate and combustion should be checked see the Technical Data ...

Страница 20: ...erature Control Knob until the display shows F Press the Lock Reset button once and the display will show C Switch the Panel Switch OFF then back ON again The Control will now display in Centigrade Lock Reset Button Temperature Display Pool Temperature Control Knob Fig 9 0 User Setup Mode Setting Factory Setting Alternative Display Indicator 1 Display units F Fahrenheit C Centigrade F or C 2 Maxim...

Страница 21: ... connectors then the retaining plate and carefully slide out until fully accessible Fig 10 0 Carefully fit the Adapter PCB in the space beside the Pool Temperature Potentiometer on the Board Fig 10 0 ensuring that the six pins on the Board pass through the underside of the Adapter PCB and that the plastic locking pillars snap into place Refit Thermostat Board and Knobs Repeat steps 1 and 2 for all...

Страница 22: ...n but will continue to control the Slaves If the Master Control fails the system will fail Change the Master to a Slave and one of the Slaves to a master to enable the system to run again If a safety device on any of the Slaves operates that Slave will not operate If a Slave has Flow fault which its Pressure Switch detects the burner will stop immediately and the Yellow LED will light It will no l...

Страница 23: ...r of the Heater by using the existing three screws that fix the base to rear panel Fig 10 5 Hang the Heater on Top Wall Mounting Bracket locating it on the two 5mm studs With the Heater now in position drill and screw the Bottom Wall Mounting Bracket to the wall See Fig 10 4 Condensing Pool Heater 20 01 07 09 Fig 10 4 Fig 10 3 476 376 1008 170 46 HEATER OUTLINE TOP WALL MOUNTING BRACKET HORIZONTAL...

Страница 24: ... 01 07 09 Fig 10 5 BOTTOM WALL MOUNTING BRAKET REMOVE DEMOUNTABLE POOL FITTINGS FOR BETTER DRILL ACCESS TOP WALL MOUNTING BRACKET LOCATING STUDS 2 PLC S GOLD SCREWS SUPPLIED 3 PLC S M4 SCREWS SUPPLIED 3 PLC S TOP HANDLE BRACKET ...

Страница 25: ...Factory Fitted Link Remove when seperate switched live supplied Heater pump E N E N 3 Port Valve Control Stat X1 1 X1 3 X1 5 X1 8 X1 10 FAN GyBk B X12 1 X12 8 X12 16 X12 3 X12 12 Hi Limit X12 4 X12 14 X12 5 Or X12 11 Y 910 ohms X12 13 Bk B 1 X12 2 X12 10 X1 7 X1 9 X1 2 Flue Gy V R G W G Br Bk Bk Or V P HEAT DEMAND LOCKOUT ALARM FAN 230v L N N FAN TACHO RESET ve HI LIMIT HI LIMIT FAN PWM MODULATION...

Страница 26: ... td1 Test Temperature Display Mode 1 td1 Temperatures are displayed to 0 1 degree resolution not the normal 1 degree The display will now show each sensor temperature and cycle around them for each press of the Lock Reset button 1 Pool Temperature as normally displayed The Green LED will be alight 2 Pool Temperature is displayed to 0 1 degrees The Green LED will be alight 3 Heat Exchanger Flow Tem...

Страница 27: ... Mode Reset with Button FRONT PANEL EXPLANATION OFF no mains supply or failed power supply Flashing HI Condensate level high Blocked Clear obstruction and allow control to auto reset SEr alternating with pool temperature Service required working hours has reached setpoint RED GAS Gas Control Lockout Unable to light burner reset with Button OR Flue or Water Stat tripped reset on stat OR Fan resisto...

Страница 28: ...ernating with oc Heat Exchanger Combustion sensor open circuit H alternating with cc Heat Exchanger Combustion sensor short circuit F alternating with cc Heat Exchanger Flow sensor short circuit Err alternating with 4 Pool potentiometer open circuit Err alternating with 5 Pool potentiometer short circuit For all of the above Turn off correct problem and turn back on again and the display and opera...

Страница 29: ...d upon the particular installation and usage but in general every 2000 hours of operation should be the maximum It is law that any service work should be carried out by Registered personnel 1 Clean burner and combustion chamber 2 Replace the Heat Exchanger silicone door seal every 4000 hours 3 Check condition of ignition spark and sensing probe 4 Check boiler pipework joints for leaks 5 Check the ...

Страница 30: ... Exchanger See Fig 14 4 Unclip the sensor from the connection Transfer the push on electrical connectors to the replacement and clip back on Overheat Thermostat manual reset This is located on the front connection of the Heat Exchanger See Fig 14 4 Unclip the sensor from the connection Transfer the push on electrical connectors to the replacement and clip back on Heat Exchanger Combustion Temperat...

Страница 31: ...Body See Fig 14 0 Drain the primary waterside of the Heater Remove the Top Panel and Chassis cover Remove the Motorised Head from the Valve Release its pipe conections Remove the Expansion Vessel Remove the single screw retaining the Second ary Heat Exchanger mounting plate and slide out Remove the Valve Replacement is the reverse Heat Exchanger See Fig 14 0 Remove the Expansion Vessel Undo the sc...

Страница 32: ...ndensate Syphon M2143 SPMBG007 Condensate Pressure Switch M2144 SPMBG008 Spark Sense Electrode M2146 SPMBG010 Flue Thermostat M2875 SPMBG060 Control Thermostat M2667 SPMBG055 High Limit Water Thermostat M0868 SPMBC009 Pool Temperature Sensor M2798 SPCOH2 002 Ht Exchanger Flow Sensor M2149 SPMBG013 Genie Pump M2683 SPMBG056 3 Port Valve M4531 SPMBC058 Heat Exchanger Silicone Door Seal M2995 Expansi...

Страница 33: ...Heat Exchanger Flow Sensor Heat Exchanger Control Thermostat Demountable Pool Connections Fig 14 5 Condensate Pressure Switch Flue Adapter Gas Valve HT Lead Spark Sense Electrode Condensate Syphon Combustion Sample Point Air Tube Throttle Hi Limit Thermostat Condensate Pipe Safety Valve Outlet Drain Fill point with NR Isolation valve Safety Valve Pool sensor Water Pressure Switch Pump Air Vent Fig...

Страница 34: ...Condensing Pool Heater 31 01 07 09 This page has been intentionally left blank ...

Страница 35: ...te Cleaned Pressure CO CO2 Service History Commissioning Installer Registration No Date Working pressure mbar CO ppm CO2 Instructed User in operation Yes No Tick appropriate Date Cleaned Pressure CO CO2 Date Cleaned Pressure CO CO2 Condensing Pool Heater 01 07 09 ...

Страница 36: ...Station Lane Industrial Estate Witney Oxon Tel 01993 778855 Fax 01993 703407 01 07 09 ...

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