Pipework
IMPORTANT
. The Heat Exchanger connections are
made using O rings and should not be strained in
any direction. Any strain will result in damage to the
Heat Exchanger and will not be covered by the
warranty.
Condensate Syphon
The lower bowl of the Syphon can be unscrewed,
examined and cleaned.
Air Duct & Flue Seals
A visual inspection should establish there are no
leaks around any of the seals, including the flexible
Air Duct to the Venturi.
Gas Rate & Combustion
See the Datatable on inside cover for the correct
values.
A Combustion sample point is provided on the front
of the Flue Adapter. (
See Fig.14.1
)
Changing Components
THERE IS ONE FUSE, THE REMAINDER OF THE
CONTROLS ARE NOT REPAIRABLE AND IF NOT
WORKING MUST BE REPLACED.
In all cases, before work commences turn off the
Mains Electricity and Gas Supply.
The following items can be replaced:
Fuse 315 mA, on Thermostat PCB.
Pool Thermostat.
Condensate Pressure Switch.
Pool Temperature Sensor.
Heat Exchanger Flow Sensor.
Water Pressure Switch.
Control Thermostat.
Overheat Thermostat.
Heat Exchanger Combustion Temperature
Sensor.
Flue Thermostat
Condensing Pool Heater
26
01/07/09
Fig 12.0
SERVICING
Health and Safety Statement :
This Heater contains no asbestos.
Routine Service
To ensure continued efficient operation of the
appliance it is recommended that it is checked and
serviced at regular intervals.
The frequency of servicing will depend upon the
particular installation and usage but in general every
2000 hours of operation should be the maximum.
It is law that any service work should be carried out
by Registered personnel.
1.
Clean burner and combustion chamber.
2.
Replace the Heat Exchanger silicone door seal
every 4000 hours.
3.
Check condition of ignition spark and sensing
probe.
4.
Check boiler pipework joints for leaks.
5.
Check the Air duct and Flue seals.
6.
Check condensate syphon and pipework for leaks.
7.
Check the Gas Rate.
8.
Check the combustion CO and CO2.
9.
Reset the Service Hours counter in the control.
(
See Service Mode, page 22
)
Follow the procedures given in Changing Components
for parts removal in addition to the following notes.
In all cases, before work commences turn off the
Mains Electrictity and Gas Supply.
Burner & Combustion Chamber
To view the burner and the inside of the Heat Ex-
changer it is suggested you remove the front of the
Heat Exchanger complete with the Fan and Gas
Valve:
Remove Door and Front Top Panel
Disconnect Gascock flange from Valve.
Unplug Fan electrical connectors.
Remove Air tube from Flue Adapter.
Undo cover over Ignition Control connections
and remove the two connectors.
Pull off the Earth Lead connection on the
Valve and Heat Exchanger.
Undo the four nuts holding the Heat Exchanger
front and withdraw.
Replace the silicone door seal every 4000 hours.
Assembly is the reverse.
Spark & Sense Electrode
Turn off the Heater.
Pull off the HT Lead.
Undo the two screws retaining the electrode
assembly and carefully withdraw.
The spark gap should be 3.0 mm ± 0.5.
(See Fig 12.0 for checking fixture)
