6
GB
Installation and operating
instructions
1. Applicable documents
- Operating instructions for hand pump (option)
- Operating instructions for electric pump (option)
- Installation instructions for threaded cable
connection (option)
- Operating instructions for flow meter (option)
- Operating instructions for leak indicator display unit
- Installation instructions for limit indicator
Note: Handwheel and hose for test valve
is placed with the tank documents.
2. Electrical connection of the pump to the power
source
has to be performed by a certified electrical spe-
cialist according to directive VDE 0100 issued by
the German Association for Electrical, Electronic &
Information Technologies.
- Recommended cable: Ölflex
- Cable cross-section according to the pump used
(voltage)
- Outside cable diameter 6 - 12 mm
- Cable insertion in the pump according to threaded
cable connection installation instructions
3. Installation conditions
The installation requirements are specified in the
legal regulations governing water, commerce and
construction.
4. Commissioning
- Remove the cover of the coupling (item 6). Attach
the ventilation pipe (item 1) and fasten with the
coupling.
- Turn the ball valve of the discharge line (item 2) to
the „open“ position.
- Operate the hand pump and start the tanking
procedure (option).
- Switch on the electric pump, open the delivery
nozzle and start the tanking procedure (option).
- The filling level in the container is checked by
unscrewing the dip stick cap (item 4) and removing
the dip stick.
Note: Before starting the tanking procedure, the
ventilation pipe and the ball valve of the dis-
charge line always have to be opened.
5. Filling the tank
Unscrew the cap on the filler neck (item 3).
The container is to be filled using a fixed filling
connection.
The limit indicator (item 5) has to be connected for
this. The factory setting for the limit indicator is a filling
level of 95%.
Note: The ventilation pipe has to be open
to fill the container.
6. Preparing the container for transportation
- Close the filler neck (item 3) and dip stick cap
(item 4) tightly.
- Detach the ventilation pipe (item 1) from the
coupling (item 6). Close the opening tightly using
the cover of the coupling.
- Turn the ball valve of the discharge line (item 2) to
the „shut“ position.
Note: If excess pressure builds up in the closed
container during storage or transport due
to increased temperature, this pressure is
relieved via the safety valve.
7. Periodic tests, inspections
According to ADR, 6.5.4.4.1 a, the CEMO KS-MOBIL
shall be inspected to the satisfaction of the competent
authority at intervals not exceeding five years with
regard to matching the model including labeling as
well as the internal and external condition and the
proper functioning of the service equipment. The
interior space is excluded from this inspection. This
is inspected for the first time after ten years and then
subsequently every five years.
Note: A report on each inspection is to be
kept by the owner at least until the
next inspection.
The leak indicator is to be checked for functioning at
least once each year. This should include inspection
of leak indicator fluid flow at the test valve according
to
7.1 of the operating instructions for the leak
indicator display unit
.
In addition to this, the container should be inspected
according to ADR 6.5.4.4.1 b to the satisfaction of the
competent authority at intervals not exceeding two and
a half years with regard to its external condition and
the proper functioning of the service equipment.
Important
According to ADR 5.2.1.2 and 5.2.1.4, each fuel
container used for carriage must be clearly and
indelibly labelled with the UN number of the contents
and the hazard label on both sides.
Two copies of the UN number 1203 for petrol and
the hazard label (flame on a red background)
has to be stick on the front side and back side.
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