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8

POSITIONING 

GAUGE

           

A            

      B 

    

   C

MRF Y10: 

  suitable for drilling the following rails 100 ARA-B, 115 and 119 LB RE

MRF Y11: 

  suitable for drilling the following rails 100 ARA-B, 105 DL&W

MRF Y12: 

  suitable for drilling the following rails 115, 119, 132, 136, 140 LB RE, 130 and 155 PS

MRF Y13: 

  suitable for drilling the following rails 80, 90 LB ASCE and 100 ARA-A

MRF Y14: 

  suitable for drilling the 85 LB ASCE rail

MRF Y15: 

  suitable for drilling the 130 LB RE and 136 LE.VAL rails 

MRF Y: 

 

universal positioning gauge for all rail sizes

•

  Note: other positioning gauge sizes available upon request.

HOLES DISTANCES (inch)

  

 

2 21/32"  

7 1/4" 

 

5 1/2" 

 

  

 

  3 1/2"   

  6" 

 

  6"

  

 

2 21/32"  

7 1/4" 

 

5 1/2"

 

 

  3 1/2"   

4 3/4" 

 

4 3/4"

  

 

2 23/32"  

  6" 

 

  7"

 

 

  3 1/2"   

  6" 

 

  6"

  

 

    3" 

 

  6" 

 

  -

 

 

2 7/16"   

  5" 

 

  -

 

 

 

 

 

  

 

2 7/16"   

  7" 

 

  - 

 

  

 

 2 3/8"   

  7" 

 

  -

 

 

 

 

 2 3/4"   

6 3/4" 

 

6 3/4"

 

 

2 11/16"  

5 1/2" 

 

5 1/2"

 

 

 3 1/2"   

  6" 

 

  6"

MRF Y10

MRF Y11

MRF Y12

MRF Y13 

MRF Y14

MRF Y15 

MRF Y16C

A

C

 RAIL END

B

3.6)  JOINT BAR POSITIONING GAUGES

Positioning gauges MRF-Y... for drilling 
joint bar holes at pre-defi ned 
distances between rail end and 
holes center lines.

AIL END

GES

ng 

Содержание LD-41PY

Страница 1: ...LD 41PY ENGLISH OPERATION AND MAINTENANCE MANUAL 4 C Y C L E H O N D A E N G I N E 08 M 076 U Cer ed Environmental Management System Cer ed Occupa onal Health Safety Management System Cer ed Quality...

Страница 2: ...tions contained in this manual SAVETHESEINSTRUCTIONS thismanualcontainsimportantsafetyandoperating instructions for the drill During operation keep your hands outside the danger area Always wear prote...

Страница 3: ...ank capacity 0 16 US gal 0 63 litre Clutch centrifugal with automatic intervention Start by rope pull Ignition transistorized magneto Spark plug NGK CM5H or CMR5H or equivalents Fuel unleaded regular...

Страница 4: ...pcs for clamping cutters or bits onto spindle shaft 2 5 Socket head cap screws M6x16 4 pcs for securing positioning shoes to front plate 2 6 Socket head cap screws M6x25 4 pcs for securing special pos...

Страница 5: ...L ACCESSORIES to be ordered separately 3 1 1 DBG LY device speci c for clamping the drill to the girder rails for example 128 GR or GGR 118 With the speci c shoes allows the positioning on both sides...

Страница 6: ...tomatic 3 4 VAL MPA suitable for storage of rail shoes cutters and accessories 15 1 2 L x 13 3 4 W x 2 1 4 H 3 2 VAL P24 plastic carrying case for storing the drill complete with the device with movin...

Страница 7: ...pth cutters 40LBASCE 31 16 60LBASCE 31 16 80LBASCE 23 16 85LBASCE 217 64 85LBPRR 21 16 85LBPS 215 64 90LBARA A 29 16 90LBASCE 245 128 100LBARA A 23 4 100LBARA B 265 128 100LBASCE 265 128 100LBDY 25 8...

Страница 8: ...15 suitable for drilling the 130 LB RE and 136 LE VAL rails MRF Y universal positioning gauge for all rail sizes Note other positioning gauge sizes available upon request HOLES DISTANCES inch 2 21 32...

Страница 9: ...R inch 7 8 15 16 1 1 1 16 1 1 8 1 3 16 1 1 4 1 5 16 1 3 8 1 7 16 1 1 2 3 4 7 8 15 16 1 1 1 16 1 1 8 1 3 16 1 1 4 1 5 16 1 3 8 1 7 16 1 1 2 9 16 3 4 13 16 7 8 15 16 1 1 1 8 MAX DEPTH OF CUT inches Ref...

Страница 10: ...CENTRATE of 1 or 5 gallons added to the lubro cooling mixture with the right percentage will maintain the lubrocooling mixture uid in negative temperature consitions LR 3 LR 2 PE70 PE95 C PE130 PE160...

Страница 11: ...ntees optimum use of the drilling tools Consumption of the lubrocoolant depends both on the variable degree of opening of the tap 02 and the inner pressure of the tank it is therefore advisable to ope...

Страница 12: ...ceed as follows Fig 4 Disconnect the quick coupling 03 from the coolant attachment 35 on the drilling machine Tilt the machine so that the coolant attachment is at its lowest point allowing for natura...

Страница 13: ...wards the operator produces a corresponding advance of this spindle 6a Movingthelever 36 towardstheoperatorproduces a corresponding advance of the spindle 5 1 Adjustment of the advance lever Themoveme...

Страница 14: ...line up with the grub screws 18 6 1 4 Clamp the cutter by fully tightening the grub screws by means of the 4 mm male hexagon key 6 1 5 Check that the guide bit slides freely by applying slight pressu...

Страница 15: ...Insert the bit spacer unit in the spindle shaft so that the two engaging dogs on the bit spigot line up with the grub screws Press the bit spacer unit home against the inner seat of the spindle this...

Страница 16: ...Ref LD 41PY consist of the LD 41PNY basic drill see page 2 complete with the DBG Y moving arm device for clamping to the rail web and the track ttings Refer to Fig 12 The DBG Y clamping device consis...

Страница 17: ...OF THE TERMINATION 7 1 Assembling of the termination of the DBG Y device with moving arm for clamping the drill to the rail web and track ttings TheterminationTDB6oftheDBG Ydevice withmovingarm haveb...

Страница 18: ...ate 35 FIG 15 ASSEMBLY OF POSITIONING SHOES 7 3 Assembly of positioning shoes Ref to Fig 15 7 3 1 The type MPAF and MPAU positioning shoes are secured to the front plate 22 of the drill by means of th...

Страница 19: ...he type of rail to be drilled proceed as follows 7 4 1 Withdraw the spindle shaft 07 completely by means of the lever 36 7 4 2 Bring the moving arm 03 of the clamping device into the fully open positi...

Страница 20: ...being clamped to the rail 7 4 as follows 8 1 1 Connect the female quick coupling of the SR5000 coolant unit to the male coupling 35 on the drill 8 1 2 Open the tap 02 tted on the coolant unit hose 8...

Страница 21: ...bit will enable the lubrocoolant to be discharged throughout the drilling process 8 1 7 When drilling has been completed fully retract the spindle stop the motor by pressing the switchto OFF position...

Страница 22: ...he sequence described in 8 1 taking care to position the drill on the rail by keeping the spindle fully withdrawn Bear in mind that the coolant circuit instead of being automatically opened and closed...

Страница 23: ...drilling 84 lb aluminium bar manufactered by FOSTER 3 For drilling 84 lb aluminium bar manufactered by PORTER DBG GR over rail clamp equipped with TDB1 termination DBG LY over rail clamp and thespeci...

Страница 24: ...brepeatedlyuntilfuelcanbeseen in the clear plastic fuel return tube Fig c 11 4 Pull the starter grip lightly until resistance is felt then pull briskly Fig d Return the starter grip gently Do not pull...

Страница 25: ...line engine run on unleaded regular gas oline only Pump octane rating 86 or higher For refuel proceed as follow Check the fuel level by looking through the translucent fuel tank Stop the engine and op...

Страница 26: ...nd the SR5000 coolant unit in a sealed place free from dust moisture and the risk of accidental impact For better protection Cembre recommends the use of the VAL P24 plastic case or VAL P24 CS variant...

Страница 27: ...e oil supplied with the drilling machine it will be necessary to use about 100 ml oil Replace the oil ller cap 07 Ensure that disposal of used oil is in accordance with current legislation 14 1 ORDINA...

Страница 28: ...be noticed it may be necessary to clean it in the following way Using a 14mm key unscrew the coupling 02 Extract the lter and clean it carefully Reassemble the lter into the coupling 02 as shown in t...

Страница 29: ...urs of operation 14 2 2 Air lter cleaning Ref to Fig 28 Press the latch tab A on the top of the air cleaner cover and remove the cover Clean the lter element in warm soapy water rinse and allowtodryth...

Страница 30: ...k plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head Attach the spark plug cap to the spark plug Install the top cover and tighten the xi...

Страница 31: ...ial oil change rst month or after 10 hours of operation Thereafter every 6 months or 50 hours of operation Drain the used oil when the engine is warm Warm oil drains quickly and completely Check that...

Страница 32: ...onditions cease upon usage of non original spare parts When ordering spare parts always give the following information spare part code spare part description drilling machine model drilling machine se...

Страница 33: ...21 20 19 18 17 16 15 1 2 1 1 1 1 1 1 1 1 1 2 1 1 6003476 6380330 6002613 6001166 6003034 6490050 6001940 6360480 6001176 6001428 6001489 Item Qty Description Code N 14 13 12 11 10 09 08 07 06 05 04 03...

Страница 34: ...rclip 10 Circlip Spacer Pin 8 x 50 pin M5 ball dowel M 6 x 18 screw Spring washer M 8 x 25 screw 4 x 10 pin 1 8x35 Split pin TDB 6 termination Blocking side Clamping support left shoulder Clamping sup...

Страница 35: ...ich in uence the number of holes that can be made according to the tool used Hardness of the material to be drilled Thickness to be drilled Stability of the drill clamping and correct assembly of the...

Страница 36: ...es cembre com www cembre it Cembre S a r l 22 Avenue Ferdinand de Lesseps 91420 Morangis France T l 01 60 49 11 90 Fax 01 60 49 29 10 CS 92014 91423 Morangis C dex E mail info cembre fr www cembre fr...

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