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IOM-POSR-1

10

 

2.  Regulator won't maintain downstream set pressure.

Possible Causes

Remedies

A.

Valve undersized.

A. Resize based on actual service conditions.

B.

Incorrect range spring.

B. Replace range spring. Replace range spring.

C.

Failed bellows.

C. Replace bellows assembly.

D.

Pressure drop less than required 15 psid (1 Bard).

D. Contact your Cashco Representative.

E.

Insufficiently sloped line.

E. Move tap from top of pipe to side; or, increase sensing tube to 3/8" 

OD.

 

3.  Leakage through the pilot spring chamber vent hole. 

Possible Causes

Remedies

A.

Defective diaphragm.

A.

Replace diaphragm.

 

4.  Excessive pressure downstream.

Possible Causes

Remedies

A.

Main valve or pilot plug not closing.

A.

Inspect the seating of the main valve and then the pilot plug seating. 
Clean or replace. Check seat gaskets; replace.

SECTION IX

NEW REPLACEMENT UNIT:

Contact your local Cashco, Inc., Sales Rep re sen-
 ta tive with the Serial Number and Product code.  
With this information they can provide a quotation 
for a new unit including a complete description, 
price and availability.

7

IX. ORDERING INFORMATION
 

 

NEW REPLACEMENT UNIT vs PARTS  "KIT" FOR FIELD REPAIR 

To obtain a quotation or place an order, please retrieve the Serial Number and Product Code that was stamped 
on the metal name plate and attached to the unit.  This information can also be found on the Bill of Material 
("BOM"), a parts list that was provided when unit was originally shipped.  (Serial Number typically 6 digits).  
Product Code typical format as follows:  (last digit is alpha character that re

fl

 ects revision level for the product).

PARTS "KIT" for FIELD REPAIR:

Contact your local Cashco, Inc., Sales Rep re sen-
 ta tive with the Serial Number and Product code.  
Identify the parts and the quantity required to repair 
the unit from the "BOM" sheet that was provided 
when unit was originally shipped. 

NOTE:

 

  Those part numbers that have a quantity indicated 

under  "Spare Parts" in column "A” reflect minimum 
parts required for inspection and rebuild, - "Soft 
Goods Kit".  Those in column “B” include minimum 
trim replacement parts needed plus those "Soft 
Goods" parts from column "A".

If the "BOM" is not available, refer to the cross-
sectional drawings included in this manual for part 
identification and selection.

A Local Sales Representative will provide quotation 
for appropriate Kit Number, Price and Availability.

          CAUTION

Do not attempt to alter the original construction of any 
unit without assistance and approval from the factory.  
All purposed changes will require a new name plate 
with appropriate ratings and new product code to 
accommodate the recommended part(s) changes.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be 

construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.  We reserve the right to 

modify or improve the designs or speci

fi

 cations of such product at any time without notice.

Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product.  Responsibility for proper selection, use and maintenance of any 

Cashco, Inc. product remains solely with the purchaser.

Содержание POSR-1

Страница 1: ...led 3 Pipe unions are recommended for NPT screwed installations to allow removal from piping 4 An outlet pressure gauge should be located approximatelytenpipediametersdownstream and within sight FIGURE 1 Recommended Piping Schematic for POSR 1 FIGURE 2 Recommended Piping Schematic for POSR 1 20 WARNING Do not dead end no flow demand downstream of POSR 1 if P1 Inlet Pressure is greater than maximum...

Страница 2: ...he maximum allowable outlet pressure rating of the unit 6 Cleanthepipingofallforeignmaterialincluding chips welding scale oil grease and dirt before installing the regulator Strainers are recommended III PRINCIPLE OF OPERATION A General 1 The POSR 1 pilot obtains its operating medium from the main valve body inlet Downstream pressure P2 registers on the underside of the main valve s diaphragm and ...

Страница 3: ...oint 6 Ifthedownstream P2 pressurerisesabovethe setpoint theforcedevelopedbytheincreased pressure on the underside of the diaphragm instantly moves it upward and partially closes the main valve s plug Simultaneously the pilot valve s plug partially closes and allows Outlet Pressure P2 psig Barg Loading Pressure P3 psig Barg P1 Minimum P1 Maximum 5 0 34 15 1 03 25 1 7 50 3 45 60 4 1 70 4 8 100 6 90...

Страница 4: ...ter around the pilot valve PV Cashco always recommends full maintenance on any POSR 1 pilot valve PV once a POSR 1 is removed from the pipeline B Separation 1 Observe position of pilot valve PV with respect to main valve MV before disassembling 2 Place main valve body 1 into a vise oriented to allow rotation of pilot valve PV together with interconnecting pipe nipple 19 3 Removeloadingtubing 21 at...

Страница 5: ...the 0 068 1 73 mm diameter bleed orifice located in the body cavity smaller of two holes of any film or other buildup material that might be restricting flow NOTE Any significant blockage of the bleed orifice will downgrade a POSR 1 s performance Ifabuildupisforming attemptto determine the cause and remove the source 12 Remove body 1 from vise and reorient with body cap 9 on top resecure body 1 in...

Страница 6: ...andplug spring 7 with body cap 9 recess Rotate body cap 9 CW viewed from above until shouldering on body 1 Hammer rap wrench handle to ensure tightness 28 Removebody 1 fromviseandrepositionwith diaphragm flange oriented on top 29 Place thread sealant lubricant onto threads of bellows 11 Insert flat end of stem extension 10 into the center of the bellows 11 chamfered end of stem extension 10 should...

Страница 7: ...body 1 cavity 6 Remove body 1 from vise rotate body 1 with body cap 4 directed upwards and re secure body 1 in vise 7 Loosen and remove body cap 4 using a hex head wrench with a lever length of at least 15 inches The wrench should be rapped with a hammer to loosen 8 Remove piston spring 6 piston 3 2 and cylinder 3 1 Inspect parts for excessive wear especially at seat surfaces Replace if worn 9 Rem...

Страница 8: ...otvalve PV CW viewedfromabove pilot valve into open end of interconnecting pipe nipple 19 Using a pipe wrench tighten the pilot valve PV to the main valve MV by turning the pilot valve PV until tight and in proper orientation with respect to each other 5 Reinstall interconnecting tubing 21 between mainvalve MV loadingchamber 2 andpilot valve PV body 1 6 Leak test the combined unit per Section VII ...

Страница 9: ...rew until fully loose Keep track of the number of revolutions in the box below No ofRevolutionsadjustingscrewrotated __________________ 7 Connect temporary air supply with in line adjustable airset regulator to P2 outlet of pilot Slowly pressurize the pilot valve PV while observing the jar with water Bring pressure to 50 psig 3 4 Barg Wait a minimum of five minutes Observeforleakageofbubblesinthe ...

Страница 10: ...s alpha character that reflects revision level for the product PARTS KIT for FIELD REPAIR Contact your local Cashco Inc Sales Represen tative with the Serial Number and Product code Identifythepartsandthequantityrequiredtorepair the unit from the BOM sheet that was provided when unit was originally shipped NOTE Those part numbers that have a quantity indicated under SpareParts incolumn A reflectmi...

Страница 11: ...er Piston Subassembly 3 1 Cylinder 3 2 Piston 4 Body Cap 6 Spring 8 Cylinder Gasket 9 Shield 10 Socket Head Cap Screw 11 Pusher Plate 12 Diaphragm ITEM NO DESCRIPTION 13 Diaphragm Gasket 14 Cap Screw 15 Nut 16 Nameplate 17 Drive Screw 23 Pipe Plug Not Shown on Drawing 19 Pipe Nipple 20 Tube Fitting 21 Tubing ...

Страница 12: ...ock Nut 21 Nameplate 25 Bleed Orifice ITEMS NOT SHOWN 22 Handwheel 23 Locking Lever 24 Spring Pin FIGURE 4 PV PILOT VALVE PInt P2 Cashco Inc P O Box 6 Ellsworth KS 67439 0006 PH 785 472 4461 Fax 785 472 3539 www cashco com email sales cashco com Printed in U S A IOM POSR 1 Cashco do Brasil Ltda Al Venus 340 Indaiatuba Sao Paulo Brazil PH 55 11 99677 7177 Fax No www cashco com email brazil cashco c...

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