background image

II.  INSTALLATION

IOM-6987

11-16

MODEL 6987

BACK PRESSURE / RELIEF REGULATOR

SECTION I

I.  DESCRIPTION AND SCOPE

The Model 6987 is a back pressure relief regulator used to control upstream (inlet or P

1

) pressure.  Sizes are 1/2" and 

3/4" (DN15 and 20). With proper trim utilization, the unit is suitable for air, inert gases, water, fuel oil and chemicals.  
The Model 6987 is not normally utilized in steam service.  Refer to Technical Bulletin 6987-TB for design conditions 
and se lec tion rec om men da tions.

SECTION II

6.  Clean the piping of all foreign material in clud ing 

chips, welding scale, oil, grease and dirt before 
in stall ing the valve.  Strain ers are rec om mended.

7.  In placing thread sealant on pipe ends prior to 

en gage ment, ensure that excess material is 
re moved and not allowed to enter the valve upon 
startup.

8.  Flow Direction:  Install so the flow direction 

match es the arrow cast on the body. The body 
has an angle con fig u ra tion with a side inlet and 
bottom outlet.

9.  Regulator may be installed in a vertical or 

hor i zon tal pipe. 

1.  An inlet block valve should always be in stalled.

2.  If service application is continuous such that 

shut down is not readily accomplished, it is 
rec om mended that an inlet block valve, outlet 
block valve, and a manual bypass valve be 
in stalled.

3.  Pipe unions should be installed to allow removal 

from piping.

4.  An inlet pressure gauge should be lo cated 

ap proxi mately ten pipe diameters upstream and 
within sight.  An outlet pres sure gauge is optional.

5.  All installations should include an upstream relief 

de vice if the inlet pressure could exceed the 
pressure rating of any equipment or the maximum 
inlet pressure rating of the unit. 

Recommended Piping Schematic for 

Back Pressure/Relief Station

INSTALLATION, OPERATION & MAIN TE NANCE MANUAL (IOM)

          CAUTION

This is not a safety device and must not be substituted for a code approved pressure safety relief valve or a rupture disc.

          CAUTION

For welded installations, all internal trim parts, seals and 
diaphragm(s) must be removed from reg u la tor body prior 
to welding into pipeline. The heat of fusion welding will 
dam age non-metallic parts if not re moved.  NOTE: This does 
not apply to units equipped with extended pipe nip ples.

          CAUTION

Installation of adequate overpressure pro tec tion is 
recommended to pro tect the reg u la tor from overpressure 
and all down stream equip ment from damage in the event 
of regulator failure.

ISO Registered Company

Содержание 6987

Страница 1: ...s continuous such that shutdown is not readily accomplished it is recommended that an inlet block valve outlet block valve and a manual bypass valve be installed 3 Pipe unions should be installed to allow removal from piping 4 An inlet pressure gauge should be located approximately ten pipe diameters upstream and within sight An outlet pressure gauge is optional 5 All installations should include ...

Страница 2: ...ge spring at maximum flow the inlet pressure should not exceed 1 5 x 100 psig 6 9 Barg or 150 psig 10 3 Barg If it does consult factory 12 Increase flow to maximum level if possible Inlet upstream or P1 pressure should fall off Readjust setpoint as necessary at the normal flow rate 1 Start with the block valves closed A bypass valve may be used to maintain inlet pressure in the upstream system wit...

Страница 3: ...ket 11 7 Inspectpressureplate 8 fordeformationdue to over pressurization If deformed replace 8 Clean all parts to be reused according to owner s procedures NOTE On regulators originally supplied as special cleaned Option 55 maintenance must include a level of cleanliness equal to Cashco s cleaning standard S 1134 On regulators originally supplied as special cleaned Option 56 maintenance must inclu...

Страница 4: ...ve the renewal unit 17 2 Remove the piston spring button 17 3 piston 17 1 with piston o ring 19 and the piston spring 20 3 Remove the cylinder 17 2 by turning CCW 4 Inspect seating surfaces of the piston 17 1 and cylinder 17 2 If necessary relap the seating surface or replace renewal unit 17 5 Clean all parts to be reused according to owner s procedures NOTE On regulators originally supplied as sp...

Страница 5: ...range spring screwing out CCW of adjustingscrewdoesnotallowbringingpressurelevel to a stable and proper level C Replace range spring with proper lower range Contact factory D Too much proportional band rise D1 D2 Review P B rise expected Contact factory E Restricted diaphragm movement E Ensure no moisture in spring chamber at temperatures below freezing Ensure no dust or debris entering vent openi...

Страница 6: ...mn A reflectminimum parts required for inspection and rebuild Soft Goods Kit Those in column B include minimum trim replacement parts needed plus those Soft Goods parts from column A If the BOM is not available refer to the cross sectional drawings included in this manual for part identification and selection ALocalSalesRepresentativewillprovidequotation for appropriate Kit Number Price and Availa...

Страница 7: ...ew Lock Nut 6 Range Spring 7 Diaphragm Ring upper range springs only See Figure 3 8 Pressure Plate 9 Ball Bearing 10 Diaphragms 11 Diaphragm Gasket 13 Flange Bolts 17 Renewal Unit 17 1 Piston 17 2 Cylinder 17 3 Piston Spring Button 19 Piston o ring 20 Piston Spring 24 Pipe Plug 7 8 9 4 17 3 10 19 Figure 3 Basic Model 6987 Metal Seat Range Springs from 200 psig to 800 psig ITEMS NOT SHOWN 16 Name P...

Страница 8: ...dual Essential Health and Safety Requirements are listed in Table 1 Table 2 lists all of the models and options that were evaluated and along with their evaluation Models and options not listed in Table 2 should be assumed to not have been evaluated and therefore should not be selected for use in a potentially explosive environment until they have been evaluated Standard default options for each l...

Страница 9: ...llow the same requirements for the piping system Also see item 30 in Table 1 2 The system designer and users must take precautions to prevent rapid system pressurization which may raise surface temperatures of system components and tubing due to adiabatic compression of the system gas 3 Heating systems installed by the user could possibly increase the surface temperature and must be evaluated by t...

Отзывы: