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6817684

ERIODIC MAINTENANCE

P

2.3 

2000-Hour Maintenance

After each 2000 hours of truck operation, in addition to 

the 100 and 500-hour maintenance, perform the following 

procedures:

• 

Check all rotation bearing capscrews for proper torque 

value.  See Technical Bulletin TB183 or Section 4.5 for 

inspection and replacement procedures.

• 

Fork Inspection –

 After 2000 hours of truck operation, 

forks in use shall be inspected at intervals of not more 

than 12 months (for single shift operations) or whenever 

any defect or permanent deformation is detected.  

Severe applications will require more frequent 

inspection.
Fork inspection shall be carried out by trained 

personnel to detect any damage that might impair safe 

use.  Any fork that is defective shall be removed from 

service.  Reference ANSI B56.1-2005.
Inspect for the following defects:

 

– Surface cracks

 

– Straightness of blade and shank

 

– Fork angle

 

– Difference in height of fork tips

 

– Positioning lock

 

– Wear on fork blade and shank

 

– Wear on fork hooks

 

– Legibility of marking

NOTE:

 Fork Safety Kit 3014162 contains wear calipers, 

inspection sheets and safety poster.  Also available 

is fork hook & carriage wear gauge 209560 (Class II), 

209561 (Class III) and 6105257 (Class IV).

Содержание 220D

Страница 1: ...Cascade is a Registered Trademark of Cascade Corporation cascade corporation ERVICE MANUAL S D Series High Capacity 360 Rotators Manual Number 6817684...

Страница 2: ...ERVICE Section 4 Attachment Removal 8 Drive Group 9 Drive Group Removal and Installation 9 Drive Group Disassembly and Service 9 Drive Group Reassembly 11 Drive Motor 13 Drive Motor Removal and Instal...

Страница 3: ...statement preceded by WARNING is information that should be acted upon to prevent bodily injury A WARNING is always inside a ruled box CAUTION A statement preceded by CAUTION is information that shoul...

Страница 4: ...with EP 2 grease Whitmore Omnitask or equivalent Rotate in 90 increments and apply grease Check rotator drive gearcase lubricant level Lubricant should be up to bottom of fill plug hole If necessary f...

Страница 5: ...defect or permanent deformation is detected Severe applications will require more frequent inspection Fork inspection shall be carried out by trained personnel to detect any damage that might impair...

Страница 6: ...perator Ask for a complete description of the malfunction The following guidelines can then be used as a starting point to begin troubleshooting procedures Rotate Circuit Attachment will not rotate At...

Страница 7: ...e Reel Truck Auxiliary Valve CHAR LYNN MOTOR ROTATE COUNTERCLOCKWISE SHOWN PRESSURE RETURN IMPORTANT See motor end cover for identification Drive Motors Drive Group Check Valve Junction Block Hose Ter...

Страница 8: ...ivered by the truck Refer to the truck service manual PRESSURE TO THE ATTACHMENT MUST NOT EXCEED 2300 psi 160 bar measured at the carriage hose terminal 2 Check the flow volume at the carriage hose te...

Страница 9: ...e to truck pressure measured at the junction block hose terminal and rotation occurs The L H motor output shaft or drive box may need repair Continue troubleshooting 2 Remove the motor from the malfun...

Страница 10: ...n open the truck auxiliary control valve s several times in both directions 4 Remove the lower mounting hooks if equipped For reassembly tighten the capscrews to a torque of 240 ft lbs 325 Nm 4 1 Atta...

Страница 11: ...E 90 wt lube AGMA mild 6EP Gear Oil RR0205 eps 2 6 7 4 3 5 Cover Plate Housing 4 2 2 Drive Group Disassembly and Service 1 Remove the drive group from the attachment as described in Section 4 2 1 2 La...

Страница 12: ...out of the housing pinion bearing Remove baseplate pinion bearing and snap ring NOTE The drive group being serviced may or may not be assembled with the washers shown on the worm CAUTION When replaci...

Страница 13: ...y in the housing Remove excess sealant 5 Install worm bearing race in the drive motor side of the housing Make sure the bearing race is facing in the correct direction 6 Install drive motor as describ...

Страница 14: ...ext higher 005 in feeler gauge measurement increment See sample below 020 024 in measured clearance use 025 in total shim thickness 025 029 in measured clearance use 030 in total shim thickness The sh...

Страница 15: ...drive motor Separate the motor from the adapter plate 8 For reassembly reverse the above procedures except as follows Apply sealant 668184 to both sides of the drive motor adapter plate gasket if equi...

Страница 16: ...tor inline with the capscrew and drive motor s port surface 4 Use a soft jawed vise to clamp the motor across the flange with the output shaft downward 5 Remove all capscrews from the end cap 6 Remove...

Страница 17: ...shing the output shaft from under the housing and pulling up on the tapered portion of the output shaft 12 Remove the flange and thrust bearing from the output shaft 13 Remove the load bearing race an...

Страница 18: ...ut shaft flange assembly into the housing 8 Apply Loctite sealant 242 blue or equivalent to the four holes of the housing and the four capscrews Wipe away any excess sealant Install the four capscrews...

Страница 19: ...ment 12 Use the drive splines to align the gerotor star point with the capscrew hole as shown 13 Assemble together the endcap with O ring gerotor set with O ring drive short spline end into gerotor se...

Страница 20: ...l times in both directions 1 Disconnect the hydraulic hoses to the drive group Tag the hoses for reassembly 2 Remove the check valve cartridges 3 Remove the O rings and backup rings from the check val...

Страница 21: ...que Mark each capscrew after checking If any faceplate capscrew are loose rotate or broken replace all faceplate fasteners as described in Section 4 5 2 If capscrews do not rotate inspection if comple...

Страница 22: ...hten the capscrews to a double torque values below 280 ft lbs 380 Nm 7 Remove the capscrews fastening the baseplate to the faceplate New capscrews are supplied with each new bearing assembly tighten t...

Страница 23: ...torque value Apply NLGI No 0 grease to the teeth of the bearing assembly ring gear After mounting the attachment on the lift truck apply chassis grease to the bearing assembly grease fitting Rotate t...

Страница 24: ...Series Rotators are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil Spec MIL 0 5606 or MIL 0 2104B Use of synthetic or aqueous base hydraulic fluid is not recommended If fire resist...

Страница 25: ...Housing Capscrews M12 65 88 8 Adapter Plate Motor Capscrews M10 40 54 9 Fork Bar Capscrew M20 200 270 10 Housing End Cover Capscrews M12 65 88 Use Loctite 242 Blue Double Torque tighten loosen 1 2 tur...

Страница 26: ...oad horizontal centerline to the rotator horizontal centerline 5 Off center distance calculation Square the vertical measurement Example 3 in 9 in Square the horizontal measurement Example 4 in 16 in...

Страница 27: ...BLANK...

Страница 28: ...frica Tel 27 11 975 9240 Fax 27 11 394 1147 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Korea 121B 9L Na...

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