cascade corporation 220D, Руководство по обслуживанию

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6817684
ERIODIC MAINTENANCE
P
2
2.1
100-Hour Maintenance
Every time the lift truck is serviced or every 100 hours
of truck operation, whichever comes first, complete the
following maintenance procedures:
• Check for loose or missing bolts, worn or damaged
hoses, and hydraulic leaks.
• Lubricate plungers on 180° stop valve (if fitted).
• Check decals and nameplate for legibility.
2.2
500-Hour Maintenance
After each 500 hours of truck operation, in addition to the
100-hour maintenance, perform the following procedures:
• Check a sample of baseplate-to-bearing assembly
capscrews for proper torque value. See Technical
Bulletin TB183 or Section 4.5 for inspection and
replacement procedures.
• Check a sample of faceplate-to-bearing assembly
capscrews for proper torque value. See Technical
Bulletin TB183 or Section 4.5 for inspection and
replacement procedures.
• Tighten rotator drive capscrews to 75 ft.-lbs. (105 Nm).
• Lubricate rotation bearing assembly with EP-2 grease
(Whitmore 'Omnitask' or equivalent). Rotate in 90°
increments and apply grease.
• Check rotator drive gearcase lubricant level. Lubricant
should be up to bottom of fill plug hole. If necessary, fill
with Cascade Rotator Drive Lubricant, Part No. 656300,
or SAE 90 wt. gear lube (AGMA 'mild' 6 EP Gear Oil).
Replace plug.
• Inspect forks, carriage bars and frame for cracks and
wear. Replace components as required.
WARNING
: After completing any service
procedure, always test the Rotator through
five complete cycles. First test empty, then
test with a load to make sure the Rotator
operates correctly before returning it to the
job.
WARNING : A sampling of faceplate and
baseplate bearing assembly capscrews
must be checked for proper torque at 500
hours (see TB183). A complete inspection
is required every 2000 hours. Failure to
keep the capscrews tightened can result in
attachment damage and serious injury.
RR0460.eps
Rotator Bearing
Assembly Grease
Fitting
Rotator
Drive Fill
Plug
Fork Carriage
Bars and Keepers
Bearing Capscrews
(Access through
hole in baseplate)
Rotator Drive
Capscrews
Baseplate
Capscrews
Rotator
Drive
Fill Plug
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