Carver GVS Series Скачать руководство пользователя страница 7

E.  SAFETY PRECAUTIONS.  

This manual is 

written with the intent to provide instructions for the 
safety of personnel when efficiently installing, 
operating, and maintaining the pump. Failure or 
neglect to properly install, operate, or maintain the 
pump may result in personal injury, property damage, 
or unnecessary damage to the pump and/or parts. 
 
Throughout the manual, note various cautions, which 
are intended to remind personnel of proper handling 
of the unit, and note warnings, which are strategically 
placed to ensure s afety for personnel.  
 
Variations exist in the equipment used with these 
pumps and in particular, installation of the pump and 
driver. This manual contains general rules for 
installation, operation, and maintenance of the driver. 
Contact the driver manufacturer for specific operating 
instructions. 
 
Observe and understand all caution or danger tags 
attached to the equipment. 
  
The following general safety precautions do not relate 
to any specific procedure within this manual but are 
pertinent to providing a safe working environment for 
personnel. 

 

CAUTION 

 
Various federal, state and local laws and the 
regulations concerning OSHA affect 
installation, use, and operation of pumping 
equipment. Compliance with such laws 
relating to the proper installation and safe 
operation of pumping equipment is the 
responsibility of the equipment owner and all 
necessary steps should be taken by the 
owner to assure compliance with such laws 
before operating the equipment. 

 

1.  Prior to working on pump or driver, 

ensure all switches and circuit breakers 
have been locked in the open (off) 
position and tagged, “Out of Service.” 

2.  All circuits NOT known to be dead must 

be considered live at all times. 

3.  Do NOT wear loose or torn clothing 

around rotating machines. Do NOT wear 
jewelry or watches around rotating 
machines. 

4.  While working near electricity, do NOT 

use metal rules, flashlights, metallic 
pencils, or any other objects having 
exposed conducting material. 

5.  Ensure you are NOT grounded while 

adjusting electrical equipment or using 
measuring equipment. 

6.  In general, use only one hand when 

servicing live electrical equipment. 

7.  De-energize all electrical equipment 

before connecting or disconnecting 
meters or test leads. 

8.  When connecting a meter to terminals 

for measurement, use a range higher 
than the expected voltage. 

9.  Check to make sure the frame of the 

driver and starter panel are securely 
grounded before operating pumping unit 
or performing any tests or 
measurements. 

10.  If a test meter is held or adjusted while 

voltage is applied, ground case of meter 
before starting measurement. Do NOT 
touch live equipment while holding 
meter. Some moving vane-type meters 
should not be grounded nor held during 
measurements. 

11.  Do NOT use test equipment known to 

be damaged or in poor condition. 

II.  INSPECTION AND STORAGE. 

A.  INSPECTION UPON ARRIVAL.

 

 Upon 

receipt of the shipment, check for missing or 
damaged items. Unpack and inspect the pump, 
driver assemblies, and individual parts. Carefully 
inspect all boxes and packing material for loose 
parts before discarding. Immediately report any 
missing parts or damage incurred during 
shipment to the factory and to the transportation 
company. File your “damaged and/or lost in 
shipment” claim with the carrier. 

 

NOTE

 

The pump and equipment, as shipped from 
Carver Pump Company, have appropriate 
protection for short-term storage. If the 
equipment is NOT immediately installed and 
operated, store the equipment in a covered, 
clean, dry, well-ventilated location, free from 
vibrations, moisture, and rapid or wide 
variations in temperature. 

 
The pump is shipped with flange covers to 
protect flange faces and prevent foreign matter 
from entering pump. Flange covers should 
remain intact until suction and discharge piping 
are connected to pump flanges. 
 

B.  STORAGE OF PUMP.

  If the equipment is 

NOT immediately installed and operated, Carver 
Pump Company recommends rotating each shaft 
several revolutions at least once every two weeks to 
prevent flat spots on ball bearings. 

 

Consider a unit to be in storage when any of the 
following situations occur: 

 

The pump has been delivered to the job site and 
is waiting to be installed. 

Содержание GVS Series

Страница 1: ...GVS I 480 Rev 01...

Страница 2: ...____________________________________________________ PUMP MATERIALS Casings ___________________ Impeller ___________________ Diffuser _______________________ Shaft ____________________________________...

Страница 3: ...NOTES ON INSPECTION AND REPAIRS INSPECTION DATE REPAIR TIME REPAIRS COST REMARKS...

Страница 4: ...REPAIR 10 LOCATION DESCRIPTION PAGE A Installation of New Ball Ball Bearings without Disassembly of Pump 10 B Disassembly and Assembly 10 C Parts Inspection 12 D Adjusting Impeller Clearance on Pumps...

Страница 5: ...cations should be recorded upon receipt of the pumping unit Record all necessary information on the pump service record page and inspection and repair record provided at the front of this manual When...

Страница 6: ...n D Lg steel plate no underliner standard steel discharge pipe standard for GVS B 316 stainless steel fitted cast iron construction E Lg steel plate no underliner oversized steel discharge pipe GVC T...

Страница 7: ...grounded while adjusting electrical equipment or using measuring equipment 6 In general use only one hand when servicing live electrical equipment 7 De energize all electrical equipment before connec...

Страница 8: ...cover III INSTALLATION Skilled personnel should install the pump in accordance with engineering standards Faulty installation will result in operating troubles and premature wear of parts WARNING Lif...

Страница 9: ...oise occurs during operation shut the pump down and consult a Carver representative 6 Use of a check valve in discharge piping is recommended if there is a high volume of reverse flow 7 Check level in...

Страница 10: ...ly review Table A Torque Values to avoid equipment damage and injury to personnel Table A Recommended Torque Values ft lbs Bolt Size Material Steel or otherwise noted 316 Stainless Steel 20 5 7 5 16 1...

Страница 11: ...increase of the unit 5 Remove lubricant from bearing chamber until the proper amount of grease is in chamber 6 Remove grease and replace with grease recommended by motor manufacturer Failure to delive...

Страница 12: ...d handled of higher specific gravity or lower viscosity than intended application 1 Consult with nearest Carver Pump Company representative or factory 2 Replace defective parts or replace pump or moto...

Страница 13: ...m Grease No 2EP non soap polyurea thickened grease with a drop point of 450 degrees F This grease was selected due to its suitability to extreme pressures and its high temperature stability Never mix...

Страница 14: ...adaptor 37 Bearing spacer 176 should fall out 10 If grease lubricated hand pack new ball bearing 18 half full with grease according to section VI paragraph C 11 Install new grease seal 47 if equipped...

Страница 15: ...to motor Remove capscrews 607 freeing motor from motor bracket 71 Hoist motor and motor coupling half away from pump and rest on plywood heavy cardboard or other adequate durable surface 3 Disconnect...

Страница 16: ...seals lip seals oil seals gaskets o rings and locking devices with a nylock feature be replaced with new if disturbed from position 2 Discard used oil seals shims and o rings Thoroughly wash and clea...

Страница 17: ...de diameter of impeller 2 wear ring exceeds double the maximum clearances given in Table 3 replace suction cover 9 and impeller 2 or wear ring 7 if equipped To replace wear ring 7 refer to paragraph E...

Страница 18: ...aring housing s 99 b Install new lip seals 47A if equipped in both ends of lineshaft bearing housing s 99 8 Install bearing housing 99 onto shaft 6 into column 101 NOTE Using two pipe nipples 1 4 temp...

Страница 19: ...cover Clearance should now be between 0 010 inches and 0 015 inches 5 Recheck coupling gap and adjust if necessary Connect coupling 42 by installing snap wrap spider 6 Install the coupling guard 131 a...

Страница 20: ...efer to Table 5 for a list of recommended spare parts Refer to Table 6 for the complete parts list of the GVS pump For location of all parts referenced on the list refer to the sectional drawings Tabl...

Страница 21: ...ckcover 26 Impeller capscrew 602 Bolt 28 Impeller washer 603 Bolt 32 Impeller key 604 Capscrew 35 Bearing cap 606 Capscrew bearing housing 37 Bearing adaptor 607 Capscrew motor bracket 40 Slinger 608...

Страница 22: ...618 654 604 176 37 610 425 131 42 607 63 40 11 63X 600 422 89A 611 101 9 26 28 32 2 1 423 653 613 99 47A 6 19 23 47 18 69 608 22 609 35 47X 46 71 603 602 426 651 652 612 89X Figure 1 GVS Sectional Dr...

Страница 23: ...19 Figure 2 Shaft Coupling Detail...

Страница 24: ...20 Figure 3 Bearing Lube Options...

Страница 25: ...21 Figure 4 Optional Wear Ring...

Страница 26: ...22...

Страница 27: ...October 2003...

Отзывы: