Carver GVS Series Скачать руководство пользователя страница 14

10 

Bearing temperature may rise above normal 
immediately after lubrication, but should stabilize 
within four to eight hours. 

 

NOTE

 

Carver recommends replacing bearings if 
removed from the shaft. If it is necessary to 
reuse bearings that are in good condition, 
use proper bearing replacement procedures 
outlined in this section. 
 

If applicable, lineshaft bearings should be lubricated 
at fittings on baseplate near the discharge pipe. Use 
the same grease and lubricate at the same time as 
the ball bearing. 
 

VIII.  SERVICE AND REPAIR. 

A.  INSTALLATION OF NEW BALL 
     BEARINGS WITHOUT DISASSEMBLY OF 
     PUMP.

  

Ball bearings may be installed without 

      complete disassembling of pump. Use the 
      following procedure to install new ball bearings: 
 
 

1.  Prepare pump for repair in accordance with 

paragraph B of this section. 

 

2.  Remove coupling guard (131) from motor 

bracket (71) by removing nuts (612), 
washers (652), and bolts (602). Disconnect 
coupling (42) by removing snap-wrap spider 
to prevent binding or loading on coupling 
(42). 

CAUTION 

 

To lift motor, use a hoist or suitable lifting 
device. 

 
 

3.  Attach hoist or suitable lifting device to 

motor. Remove capscrews (607) separating 
motor from motor bracket (71). Remove 
motor from motor bracket (71). 

 

4.  Remove capscrews (609) and bearing cap 

(35) from bearing adaptor (37). Remove 
grease seal (47X) from bearing cap (35). 

 

5.  Straighten the lock tangs on lockwasher (69) 

with a screwdriver and remove locknut (22) 
and lockwasher (69). 

 

6.  Remove capscrews (608) holding bearing 

adaptor (37) to thrust plate (19). 

 

7.  Loosen bearing adaptor assembly (37) from 

shaft (6) by using capscrews (610) as forcing 
capscrews. 

 

8.  Remove bearing adaptor (37) assembly from 

shaft (6) and thrust plate (19). Remove 
grease seal (47), if equipped, from bearing 
adaptor (37). 

 

9.  Using a small press, push the ball bearing 

(18) out of the bearing adaptor (37). Bearing 
spacer (176) should fall out. 

 

10.  If grease lubricated, hand pack new ball 

bearing (18) half full with grease according to 
section VI, paragraph C. 

 

11.  Install new grease seal (47), if equipped, in 

bearing adaptor (37). Install bearing adaptor 
(37) on shaft (6). Install bearing spacer (176) 
over shaft (6) in bearing adaptor (37). Install 
new ball bearing (18) over shaft (6) in 
bearing adaptor. 

 

12.  Secure bearing adaptor (37) to thrust plate 

(19) with capscrews (608). 

 

13.  Install bearing lockwasher (69) and locknut 

(22). Crimp lock tang on lockwasher (69) in 
groove of locknut (22). 

 

14.  Install new grease seal (47) in bearing cap 

(35). Install bearing cap (35) and secure to 
bearing adaptor (37) with capscrews (609). 

 

15.  Adjust impeller in accordance with section 

VIII, paragraph D. 

 

CAUTION 

 

To lift motor, use a hoist or suitable lifting 
device. 

 
 

16.  Attach hoist or suitable lifting device to 

motor. Install motor on motor bracket (71) 
and secure with capscrews (607). Remove 
lifting device. 

 

17.  Connect coupling (42) by installing snap-

wrap spider. Install the coupling guard (131) 
and secure with bolts (602), washers (652), 
and nuts (612). 

 

18.  Connect wiring to motor. Remove all tags 

and connect power supply to motor. Start 
pumping unit in accordance with section V, 
paragraph A. 

B.  DISASSEMBLY AND ASSEMBLY.  

Read 

this entire section and study Figure 1 and Figure 2 of 
this manual before proceeding. 
 
 

1.  Stop pump in accordance with section V, 

paragraph C. Disconnect, lock out, and tag 
electrical power supply to motor. Disconnect 
wiring from motor. 

 

2.  Shut off and tag all valves controlling the 

flow of liquid to the tank and from the pump. 
If necessary, flush pump to remove corrosive 
or toxic pumpage. 

 

WARNING 

When pump is handling hazardous fluid, take 
extreme care to ensure safety of personnel 
attempting to drain pump. Use suitable 
protective devices and/or wear protective 
clothing. 

 
The GVS pumps are of the same basic design, but 
some parts do vary between models. Parts that may 
vary from model to model are: semi-open or enclosed 

Содержание GVS Series

Страница 1: ...GVS I 480 Rev 01...

Страница 2: ...____________________________________________________ PUMP MATERIALS Casings ___________________ Impeller ___________________ Diffuser _______________________ Shaft ____________________________________...

Страница 3: ...NOTES ON INSPECTION AND REPAIRS INSPECTION DATE REPAIR TIME REPAIRS COST REMARKS...

Страница 4: ...REPAIR 10 LOCATION DESCRIPTION PAGE A Installation of New Ball Ball Bearings without Disassembly of Pump 10 B Disassembly and Assembly 10 C Parts Inspection 12 D Adjusting Impeller Clearance on Pumps...

Страница 5: ...cations should be recorded upon receipt of the pumping unit Record all necessary information on the pump service record page and inspection and repair record provided at the front of this manual When...

Страница 6: ...n D Lg steel plate no underliner standard steel discharge pipe standard for GVS B 316 stainless steel fitted cast iron construction E Lg steel plate no underliner oversized steel discharge pipe GVC T...

Страница 7: ...grounded while adjusting electrical equipment or using measuring equipment 6 In general use only one hand when servicing live electrical equipment 7 De energize all electrical equipment before connec...

Страница 8: ...cover III INSTALLATION Skilled personnel should install the pump in accordance with engineering standards Faulty installation will result in operating troubles and premature wear of parts WARNING Lif...

Страница 9: ...oise occurs during operation shut the pump down and consult a Carver representative 6 Use of a check valve in discharge piping is recommended if there is a high volume of reverse flow 7 Check level in...

Страница 10: ...ly review Table A Torque Values to avoid equipment damage and injury to personnel Table A Recommended Torque Values ft lbs Bolt Size Material Steel or otherwise noted 316 Stainless Steel 20 5 7 5 16 1...

Страница 11: ...increase of the unit 5 Remove lubricant from bearing chamber until the proper amount of grease is in chamber 6 Remove grease and replace with grease recommended by motor manufacturer Failure to delive...

Страница 12: ...d handled of higher specific gravity or lower viscosity than intended application 1 Consult with nearest Carver Pump Company representative or factory 2 Replace defective parts or replace pump or moto...

Страница 13: ...m Grease No 2EP non soap polyurea thickened grease with a drop point of 450 degrees F This grease was selected due to its suitability to extreme pressures and its high temperature stability Never mix...

Страница 14: ...adaptor 37 Bearing spacer 176 should fall out 10 If grease lubricated hand pack new ball bearing 18 half full with grease according to section VI paragraph C 11 Install new grease seal 47 if equipped...

Страница 15: ...to motor Remove capscrews 607 freeing motor from motor bracket 71 Hoist motor and motor coupling half away from pump and rest on plywood heavy cardboard or other adequate durable surface 3 Disconnect...

Страница 16: ...seals lip seals oil seals gaskets o rings and locking devices with a nylock feature be replaced with new if disturbed from position 2 Discard used oil seals shims and o rings Thoroughly wash and clea...

Страница 17: ...de diameter of impeller 2 wear ring exceeds double the maximum clearances given in Table 3 replace suction cover 9 and impeller 2 or wear ring 7 if equipped To replace wear ring 7 refer to paragraph E...

Страница 18: ...aring housing s 99 b Install new lip seals 47A if equipped in both ends of lineshaft bearing housing s 99 8 Install bearing housing 99 onto shaft 6 into column 101 NOTE Using two pipe nipples 1 4 temp...

Страница 19: ...cover Clearance should now be between 0 010 inches and 0 015 inches 5 Recheck coupling gap and adjust if necessary Connect coupling 42 by installing snap wrap spider 6 Install the coupling guard 131 a...

Страница 20: ...efer to Table 5 for a list of recommended spare parts Refer to Table 6 for the complete parts list of the GVS pump For location of all parts referenced on the list refer to the sectional drawings Tabl...

Страница 21: ...ckcover 26 Impeller capscrew 602 Bolt 28 Impeller washer 603 Bolt 32 Impeller key 604 Capscrew 35 Bearing cap 606 Capscrew bearing housing 37 Bearing adaptor 607 Capscrew motor bracket 40 Slinger 608...

Страница 22: ...618 654 604 176 37 610 425 131 42 607 63 40 11 63X 600 422 89A 611 101 9 26 28 32 2 1 423 653 613 99 47A 6 19 23 47 18 69 608 22 609 35 47X 46 71 603 602 426 651 652 612 89X Figure 1 GVS Sectional Dr...

Страница 23: ...19 Figure 2 Shaft Coupling Detail...

Страница 24: ...20 Figure 3 Bearing Lube Options...

Страница 25: ...21 Figure 4 Optional Wear Ring...

Страница 26: ...22...

Страница 27: ...October 2003...

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