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Step 9 — Pressure Switches

Pressure switches are protective devices integrated into the control
circuit (low voltage). They shut off compressor if abnormally high

or low pressures are present in the refrigeration circuit. These

pressure switches are specifically designed to operate with Puron
(R--410A) systems. R--22 pressure switches must not be used as

replacements for the Puron (R--410A) system.
Loss--of--Charge (Low Pressure) Switch
This switch is located on the liquid line and protects against low
suction pressures caused by such events as loss of charge, low

airflow across indoor coil, dirty filters, etc. It opens if the system

pressure drops to about 20 psig. If system pressure is above this,
switch should be closed.
High--Pressure Switches (HPS & HPS2)
The high--pressure switches are located on the discharge line and

protects against excessive condenser coil pressure. HPS opens at

670 psig shutting down the compressor, while HPS2 opens at 565,
limiting the compressor to low--stage operation only.
High pressure may be caused by a dirty outdoor coil, failed fan
motor, or outdoor air recirculation.
To check switches:

1. Turn off all power to unit.
2. Disconnect leads on switch.
3. Apply ohm meter leads across switch. You should have

continuity on a good switch.

NOTE

:

Because these switches are attached to refrigeration

system under pressure, it is not advisable to remove this device for
troubleshooting unless you are reasonably certain that a problem
exists. If switch must be removed, remove and recover all system
charge so that pressure gauges read 0 psi. Never open system
without breaking vacuum with dry nitrogen.

Step 10 — Copeland Scroll Compressor (Puron

Refrigerant)

The compressor used in this product is specifically designed to

operate with Puron (R--410A) refrigerant and cannot be

interchanged.

The compressor is an electrical (as well as mechanical) device.

Exercise extreme caution when working near compressors. Power
should be shut off, if possible, for most troubleshooting techniques.

Refrigerants present additional safety hazards.

EXPLOSION, FIRE HAZARD

Failure to follow this warning could result in personal

injury or death and/or property damage.
Wear safety glasses and gloves when handling refrigerants.

Keep torches and other ignition sources away from

refrigerants and oils.

!

WARNING

The scroll compressor pumps refrigerant throughout the system by

the interaction of a stationary and an orbiting scroll. The scroll
compressor has no dynamic suction or discharge valves, and it is

more tolerant of stresses caused by debris, liquid slugging, and
flooded starts. The compressor is equipped with noise reducing

shutdown device and an internal pressure--relief port. The noise

reducing shutdown device prevents the scroll from turning
backwards and replaces the need for a cycle protector. The

pressure--relief port is a safety device, designed to protect against
extreme high pressure. The relief port has an operating range

between 550 and 625 psi differential pressure.

The Copeland scroll compressor uses Mobil 3MA POE oil.

This is the only oil allowed for oil recharge.

Step 11 — Refrigerant System

This step covers the refrigerant system of the 50XT--A, including
the compressor oil needed, servicing systems on roofs containing

synthetic materials, the filter drier, and refrigerant charging.
REFRIGERANT

UNIT

OPERATION,

SAFETY

AND

ENVIRONMENTAL HAZARD

Failure to follow this warning could result in personal

injury or equipment damage.
This system uses Puron (R--410A) refrigerant which has

higher operating pressures than R--22 and other refrigerants.

No other refrigerant may be used in this system. Gauge set,

hoses, and recovery system must be designed to handle

Puron. If you are unsure, consult the equipment

manufacturer.

WARNING

!

COMPRESSOR OIL
The Copeland scroll compressor uses 3MAF POE oil. If additional

oil is needed, use Uniqema RL32--3MAF. If this oil is not

available, use Copeland Ultra 32 CC or Mobil Arctic EAL22 CC.
This oil is extremely hygroscopic, meaning it absorbs water

readily. POE oils can absorb 15 times as much water as other oils
designed to HCFC and CFC refrigerants. Take all necessary

precautions to avoild exposure of the oil to the atmosphere.
SERVICING SYSTEMS ON ROOFS WITH SYNTHETIC
MATERIALS
POE (polyolester) compressor lubricants are known to cause long
term damage to some synthetic roofing materials.
Exposure, even if immediately cleaned up, may cause
embrittlement (leading to cracking) to occur in one year or more.

When performing any service that may risk exposure of

compressor oil to the roof, take appropriate precautions to protect
roofing. Procedures which risk oil leakage include, but are not

limited to, compressor replacement, repairing refrigerant leaks, and
replacing refrigerant components such as filter drier, pressure

switch, metering device, coil, accumulator, or reversing valve.
Synthetic Roof Precautionary Procedure

1. Cover extended roof working area with an impermeable

polyethylene (plastic) drip cloth or tarp. Cover an
approximate 10x10 ft (3x3 m) area.

2. Cover area in front of the unit service panel with a terry

cloth shop towel to absorb lubricant spills and prevent
run--offs, and protect drop cloth from tears caused by tools

or components.

3. Place terry cloth shop towel inside unit immediately under

component(s) to be serviced and prevent lubricant run--offs

through the louvered openings in the unit base.

4. Perform required service.
5. Remove and dispose of any oil--contaminated material per

local codes.

LIQUID--LINE BI--FLOW FILTER DRIER
The bi--flow filter drier is specifically designed to operate with

Puron. Use only factory--authorized components. Filter drier must
be replaced whenever the refrigerant system is opened. When

removing a filter drier, use a tubing cutter to cut the drier from the
system. Do not unsweat a filter drier from the system. Heat from

unsweating will release moisture and contaminants from drier into

system.
PURON (R--410A) REFRIGERANT CHARGING
Refer to unit information plate and charging chart.

Some R--410A

refrigerant cylinders contain a dip tube to allow liquid

refrigerant to flow from cylinder in upright position.

For

cylinders equipped with a dip tube, charge Puron units with

50X

T

--

A

Содержание Infinity 15 SEER 50XT-A

Страница 1: ...round Lead to Ground Screw 9 Routing Control Power Wires 11 Accessory Installation 11 Special Procedures for 208 v Operation 12 PRE START UP 13 START UP 13 20 Unit Start Up 13 Sequence of Operation 17...

Страница 2: ...ckaged heat pump is fully self contained and designed for outdoor installation See Fig 1 Standard units are shipped in a horizontal discharge configuration for installation on a rooftop or a cement sl...

Страница 3: ...it basepan Anchor screw A09090 A09095 A09096 A09094 A09097 UNIT SIZE CATALOG NUMBER A IN mm B small base IN mm B large base IN mm C IN mm D IN mm E IN mm F IN mm Small or Large CPRFCURB010A00 11 279 1...

Страница 4: ...4 A09128 Fig 5 50XT A24 30 Unit Dimensions 50XT A...

Страница 5: ...5 A09129 Fig 6 50XT A36 60 Unit Dimensions 50XT A...

Страница 6: ...es INSPECTION Prior to initial use and at monthly intervals all rigging shackles clevis pins and straps should be visually inspected for any damage evidence of wear structural deformation or cracks Pa...

Страница 7: ...tween the unit and the conditioned space If a 90 degree elbow cannot be installed then a grille of sufficient strength and density should be installed to prevent objects from falling into the conditio...

Страница 8: ...sposal methods comply with local codes restrictions and practices The units dispose of condensate through a 3 4 in NPT female fitting that exits on the compressor end of the unit Condensate water can...

Страница 9: ...age that could affect warranty UNIT COMPONENT DAMAGE HAZARD Failure to follow this caution may result in damage to the unit being installed 1 Make all electrical connections in accordance with NEC NFP...

Страница 10: ...Cfm Comfort Variable based on Comfort Settings see User Interface instructions for more information Efficiency 700 875 1050 1225 1400 1750 Max 800 1000 1200 1400 1600 2000 Size in mm 10x10 254x254 10x...

Страница 11: ...e F1 on Fig 15 The C circuit of transformer circuit is referenced to chassis ground through a printed circuit run at SEC2 and metal control board mounting eyelets Check to be sure control board is mou...

Страница 12: ...Fig 14 SPECIAL PROCEDURES FOR 208 V OPERATION Be sure unit disconnect switch is open Disconnect the yellow primary lead from the transformer See unit wiring label See Fig 17 Connect the yellow primary...

Страница 13: ...ng conditions a Make sure that outdoor fan blade is correctly positioned in fan orifice See Fig 20 b Make sure that condensate drain pan and trap are filled with water to ensure proper drainage c Make...

Страница 14: ...ment fuse If COMM LED does not light within proper time period and status code is displayed 1 Check system wiring to be sure UI is powered and connections are made A to A B to B etc and wiring is not...

Страница 15: ...15 A09092 Fig 17 Wiring Schematic 50XT A Single Phase 50XT A...

Страница 16: ...ed off The MOTOR LED will not flash to indicate communications when it is turned off Fan coil control is constantly communicating with the motor even when the motor and MOTOR LED are off If motor does...

Страница 17: ...but may cause the low voltage fuse to open STATUS CODE 46 BROWNOUT CONDITION If the secondary voltage of the transformer falls below 15 vac for a period exceeding 4 seconds Status Code 46 will be dis...

Страница 18: ...trip or start relay not releasing if installed Contactor Shorted 73 Compressor voltage sensed when no demand for compressor op eration exists Contactor may be stuck closed or there is a wiring error...

Страница 19: ...when outdoor coil temp is outdoor air temperature plus 3_F 1 6 C or outdoor fan has been ON for 30 minutes Fan is turned off to allow refrigerant system to stabilize S In low stage fan is off when out...

Страница 20: ...d adjustment to the specified factory charge must always be very minimal If a substantial adjustment is indicated an abnormal condition exists somewhere in the cooling system such as insufficient airf...

Страница 21: ...21 A06297 Fig 18 Non Communicating Emergency Cooling Heating Wiring Connections A09109 Fig 19 Cooling Charging Table Subcooling 50XT A...

Страница 22: ...To ensure continuing high performance and to minimize the possibility of premature equipment failure periodic maintenance must be performed on this equipment This packaged air conditioner unit should...

Страница 23: ...ll obstructions to ensure proper cooling operation Never place articles on top of the unit CAUTION 1 Remove 4 screws holding outdoor grille and motor to top cover 2 Turn motor grille assembly upside d...

Страница 24: ...land scroll compressor uses Mobil 3MA POE oil This is the only oil allowed for oil recharge Step 11 Refrigerant System This step covers the refrigerant system of the 50XT A including the compressor oi...

Страница 25: ...Table 2 The control board should be replaced BROWN OUT PROTECTION If the line voltage is less than 187v for at least 4 seconds the appropriate compressor contactor and fan relay are de energized Compr...

Страница 26: ...e sensors are out of range If the sensors are out of range the control will flash the appropriate fault code as shown in Table 2 The thermistor comparison is not performed during low ambient cooling o...

Страница 27: ...psig low side retard S Use hoses with minimum 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oil...

Страница 28: ...r Unit undersized for load Decrease load or increase unit size UI temperature set too low too high Reset UI setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrige...

Страница 29: ...TIGHTNESS MAKE SURE THAT If Applicable ON 60 SIZE PURON HEAT PUMP ONLY THE TWO WIRE TIES FASTEN TO THE OUTDOOR COILS AND REVERSING VALVE ACCUMULATOR HAVE BEEN REMOVED III START UP ELECTRICAL SUPPLY V...

Страница 30: ...W Morris St D Indianapolis IN 46231 Printed in U S A Edition Date 03 09 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog...

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