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24

GAS HEAT MODE AND ADJUSTMENTS
When the UI calls for gas heat, the Infinity furnace board performs

a self--check, verifies the pressure switch is open, and starts the
inducer on high speed.

1. Inducer Pre--purge Period: When the inducer motor comes

up on high speed, the pressure switch closes, and the

Infinity ignition control on the furnace board begins a 15
second pre--purge period. If the pressure switch fails to

remain closed, the inducer will remain running. After the
pressure switch re--closes, the Infinity ignition control will

begin a 15 second pre--purge period.

2. Trial--For--Ignition Sequence: The spark igniter will spark

for 3 seconds. The main gas valve relay contact closes to

energize the gas valve on low stage. After 5 seconds, the
igniter is de--energized and a 2--second flame--proving

period begins. NOTE: The unit always lights on high
speed inducer and low stage gas valve operation.

3. Flame--Proving: When the burner flame is proved at the

flame--proving sensor, the furnace control determines what
heating stage to run based on feedback from the UI. If the

UI is asking for low stage gas heat, the ignition control will
change the inducer speed to low speed and keep the gas
valve energized on low stage. If the UI is asking for high

stage gas heat, the ignition control will maintain running the
inducer on high speed and energize the gas valve’s high

stage relay to increase gas flow.

If the burner flame is not proved within 2 seconds, the control will

close the gas valve and repeat the ignition sequence up to 3 more
Trials--For--Ignition before going to Ignition--Lockout. Lockout

will reset automatically after 3 hours, by momentarily interrupting
230 VAC power, or by interrupting 24 VAC power at SEC1 or

SEC2 to the furnace board.
If flame is proved when there should be no flame present, control
will lock out of Gas--Heating mode and operate the inducer motor

until flame is no longer proved.

4. Blower--On Delay:

If the burner flame is proven,

approximately 37 seconds after the gas valve is opened the
Indoor Blower is turned on to the appropriate speed for the

gas heating stage.

Simultaneously, the humidifier terminal HUM and electronic air

cleaner terminal EAC--1 are energized throughout the heating
cycle.

NOTE

:

EAC--2 terminal is common with L2 and will have

115VAC--to--ground when unit is powered.

5. Blower--Off Delay: When the call for gas heat is satisfied,

the gas valve is de--energized, stopping the flow of gas to
the burners, and de--energizing the HUM terminal. The

inducer motor will remain on for a 4--second post--purge
period. The indoor blower and air cleaner terminal EAC--1

will remain energized for 90, 120, 150, or 180 seconds
(depending on selection of blower--off delay selected in the
UI). The factory--set default is 120--second blower--OFF

delay.

CHECK GAS INPUT (NATURAL GAS)

UNIT DAMAGE HAZARD

Failure to follow this caution may result in component

damage.

Do not

redrill an orifice. Improper drilling (burrs,

out--of--round holes, etc.) can cause excessive burner noise

and misdirection of burner flame. If orifice hole appears
damaged or it is suspected to have been redrilled, check

orifice hole with a numbered drill bit of correct size.

!

CAUTION

FIRE HAZARD

Failure to follow this warning could result in personal

injury, death and/or property damage.
DO NOT bottom out gas valve regulator adjusting screws.

This can result in unregulated manifold pressure and result

in excess overfire and heat exchanger failures.

!

WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal

injury, death and/or property damage.
If the manifold pressure and/or gas rate is not properly

adjusted on HI and LO stages, excess carbon monoxide can

be produced.

!

WARNING

FIRE AND UNIT DAMAGE HAZARD

Failure to follow this warning could result in personal

injury or death and/or property damage.
Unsafe operation of the unit may result if manifold pressure

is outside of the ranges listed in Table 6.

!

WARNING

Gas input rates on rating plate are for installations at altitudes up to

2000 ft (610 m). Input rate must be within

±

2% of rating plate

input.

1. Determine the correct gas input rate.

a. The rated gas inputs shown in Table 3 are for altitudes

from sea level to 2000 ft (610 m) above sea level.
These inputs are based on natural gas with a heating

value of 1025 Btu/ft3 at .60 specific gravity.

IN THE U.S.A.:
The input rating for altitudes above 2,000 ft (610 m) must be
reduced by 4 percent for each 1,000 ft (305 m) above sea level.
For installations below 2,000 ft (610 m), refer to the unit rating
plate.
For installations above 2,000 ft (610 m), multiply the input by on

the rating plate by the derate multiplier in Table 5 for the correct
input rate.
IN CANADA:
The input rating for altitudes from 2,000 (610 m) to 4,500 ft (1372

m) above sea level must be derated 10 percent by an authorized

Gas Conversion Station or Dealer.
EXAMPLE:

90,000 Bhuh Input Furnace Installed at 4300 ft (1311 m).

Furnace Input Rate

Derate Multiplier

Furnace Input Rate

at Sea Level

X

Factor

=

at Installation

Altitude

90,000

X

0.90

=

81,000

48X

T

--

A

Содержание INFINITIR 15 SEER 48XT-A

Страница 1: ...Ground Screw 12 Routing Control Power Wires 12 Accessory Installation 13 Special Procedures for 208 v Operation 13 PRE START UP 15 START UP 16 28 Unit Start Up and Troubleshooting 16 Sequence of Oper...

Страница 2: ...ated for Puron R 410A WARNING CUT HAZARD Failure to follow this caution may result in personal injury When removing access panels or performing maintenance functions inside your unit be aware of sharp...

Страница 3: ...taff should handle and install this equipment When working with this equipment observe precautions in the literature on tags stickers and labels attached to the equipment and any other safety precauti...

Страница 4: ...set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct rest on curb 5 Insulate...

Страница 5: ...5 A09150 Fig 5 48XT A24 30 Unit Dimensions 48XT A...

Страница 6: ...6 A09151 Fig 6 48XT A36 60 Unit Dimensions 48XT A...

Страница 7: ...2800 22 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 INDOOR COIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nomin...

Страница 8: ...ill Size Natural Gas 3 38 3 33 3 31 3 38 3 33 3 31 HIGH PRESSURE SWITCH psig Cut out Reset Auto 670 10 470 25 HIGH PRESSURE SWITCH 2 psig Compressor Solenoid Cut out Reset Auto 565 15 455 15 LOSS OF C...

Страница 9: ...anvas or similar heat resistant material connector between ductwork and unit discharge connection If flexible duct is used insert a sheet metal sleeve inside duct Heat resistant duct connector or shee...

Страница 10: ...tion requires draining the condensate water away from the unit install a field supplied 2 in 51 mm trap at the condensate connection to ensure proper drainage Condensate trap is available as an access...

Страница 11: ...th shall not exceed 36 in 915 mm 3 When lever handle type manual equipment shutoff valves are used they shall be T handle valves 4 The use of copper tubing for gas piping is NOT approved by the state...

Страница 12: ...ircuit breaker size and minimum circuit amps ampacity for wire sizing The field supplied disconnect may be mounted on the unit over the high voltage inlet hole See Fig 5 and 6 Operation of unit on imp...

Страница 13: ...appear at UI Re wire thermistor correctly for normal operation B Humidifier Connections The furnace control board terminal marked HUM is provided for low voltage 24 vac control of a humidifier No hum...

Страница 14: ...AD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299 Fig 13 Line Power Connections FURNACE BOARD...

Страница 15: ...NG CAUTION and INFORMATION labels attached to or shipped with unit 3 Make the following inspections a Inspect for shipping and handling damages such as broken lines loose parts disconnected wires etc...

Страница 16: ...ion Fault on amber STATUS LED No further troubleshooting information will be available at UI until communications are re established If either COMM LED does not light within proper time period and sta...

Страница 17: ...0 VAC or 24 VAC Blower runs for 90 seconds if unit is powered up during a call for heat R W W1 closed or R W W1 opens during blower on delay period STATUS CODE 13 LIMIT CIRCUIT LOCKOUT Lockout occurs...

Страница 18: ...18 A09080 Fig 17 Wiring Schematic 48XT A Single Phase Gas Inputs 040 060 090 kBtu hr 48XT A...

Страница 19: ...19 A09081 Fig 18 Wiring Schematic 48XT A Single Phase Gas Inputs 115 130 kBtu hr 48XT A...

Страница 20: ...h fine steel wool proper flame sense microamps 5 microamps D C min 4 0 6 0 nominal manual valve shut off low inlet gas pressure control ground continuity gas valve defective or turned off flame sensor...

Страница 21: ...satisfied NOTE Heat stages are not shortened due to a 5 degree or higher demand All stages are utilized for the full allotted time described above If the UI determines it is making sufficient progress...

Страница 22: ...e Ther mal Cutout 72 Compressor voltage sensed then disappears while cooling or heat ing demand exists Possible causes are internal compressor over load trip or start relay not releasing if installed...

Страница 23: ...O are selected by the Infinity Control User Interface the dip switches are not used AUTO defrost adjusts the defrost interval time based on the last defrost time as follows S When defrost time 3 minut...

Страница 24: ...low of gas to the burners and de energizing the HUM terminal The inducer motor will remain on for a 4 second post purge period The indoor blower and air cleaner terminal EAC 1 will remain energized fo...

Страница 25: ...s meter to complete one revolution d Divide number of seconds in step c into 3600 number of seconds in 1 hour e Multiply result of step d by the number of cubic feet shown for one revolution of test d...

Страница 26: ...ssive restrictions causing static pressures in excess of 5 in wc d Make sure model plug is installed 8 Final Check a Turn off gas to unit b Remove manometer from pressure tap c Replace pipe plug on ma...

Страница 27: ...e component test section or Status Code Label for explanation of status codes NOTE To repeat component test turn setup switch SW1 6 to OFF and then back ON Check for Refrigerant Leaks Locate and repai...

Страница 28: ...se unavailable If communications cannot be established with the UI the Infinity furnace board will enable the standard thermostat input terminals to allow simple thermostatic control of the 48XT A uni...

Страница 29: ...0 047 42 0 014 0 017 0 020 0 024 0 027 0 031 0 035 0 039 0 043 48 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 60 0 029 0 032 0 036 0 040 0 045 0 049 0 053 Table 8 Filter Pressure Drop Table...

Страница 30: ...maintenance to the accessories as recommended in the accessory instructions Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the...

Страница 31: ...the motor shaft when tightening 7 Replace grille Infinity Top A06035 UNIT SIZE A DIM IN MM 24 1 26 30 1 26 36 1 26 42 1 26 48 11 32 9 60 9 16 14 Fig 25 Outdoor Fan Blade Clearance Electrical Controls...

Страница 32: ...efrigerant charging REFRIGERANT UNIT OPERATION SAFETY AND ENVIRONMENTAL HAZARD Failure to follow this warning could result in personal injury or equipment damage This system uses Puron R 410A refriger...

Страница 33: ...contactor and fan relay are de energized Compressor and fan operation are not allowed until voltage is a minimum of 190v The control will flash the appropriate fault code See Table 4 230V LINE POWER D...

Страница 34: ...e thermistor comparison is not performed during low ambient cooling operation FAILED THERMISTOR DEFAULT OPERATION Factory defaults have been provided in the event of failure of outdoor air thermistor...

Страница 35: ...0 psig low side retard S Use hoses with minimum 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oi...

Страница 36: ...load or increase unit size UI temperature set too low too high Reset UI setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrigerant evacuate system and re charge O...

Страница 37: ...t 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace filter...

Страница 38: ...I START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB GAS HEAT SUPPLY...

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