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50VL-C, 50VL-F: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

7

A07925

Fig. 6 – Unit Leveling Tolerances

Inspection

Prior to initial use, and at monthly intervals, all rigging shackles, clevis

pins, and straps should be visually inspected for any damage, evidence

of wear, structural deformation, or cracks. Particular attention should be

paid to excessive wear at hoist hooking points and load support areas.

Materials showing any kind of wear in these areas must not be used and

should be discarded.

1. Leave  top  shipping  skid  on  the  unit  for  use  as  a  spreader  bar  to

prevent the rigging straps from damaging the unit. If the skid is not

available, use a spreader bar of sufficient length to protect the unit

from damage.

Rigging/Lifting of Unit (See 

Fig. 5

)

Lifting holes are provided in base rails as shown.

1. Attach  shackles, clevis pins, and straps to the base rails of the unit.

Be  sure  materials  are  rated  to  hold  the  weight  of  the  unit  (See

Fig. 5

).

2. Attach a  clevis  of  sufficient  strength in the  middle  of  the  straps.

Adjust  the  clevis  location  to  ensure  unit  is  lifted  level  with  the

ground.

After the unit is placed on the roof curb or mounting pad, remove the top

skid. 

A07926

Fig. 7 – Slab Mounting Detail

Step 6 – Connect Condensate Drain

NOTE: 

 When installing condensate drain connection be sure to comply

with local codes and restrictions.
Unit disposes of condensate water through a 3/4 in.  NPT fitting which

exits through the base on the evaporator coil access side. See 

Fig. 2

 and 

Fig. 3

 for location.

Condensate  water  can  be  drained  directly  onto  the  roof  in  rooftop

installations  (where permitted)  or  onto  a  gravel  apron  in ground level

installations.  Install  a  field-supplied  2-in.  (51  mm)  condensate  trap  at

end of condensate connection to ensure proper drainage. Make sure that

the outlet of the trap is at least 1 in. (25 mm) lower than the drain pan

condensate connection to prevent the pan from overflowing (See 

Fig. 8

).

When using a gravel apron, make sure it slopes away from the unit.
Connect a drain tube using a minimum of 3/4 -in. PVC or 3/4 -in. copper

pipe (all field-supplied) at the outlet end of the 2-in. (51 mm) trap. Do

not undersize the tube. Pitch the drain tube downward at a slope of at

least 1-in. (25 mm)  for every 10 ft  (3.1 m) of horizontal run. Be sure to

check the drain tube for leaks. Prime trap at the beginning of the cooling

season start-up.

A09052

Fig. 8 – Condensate Trap

Step 7 – Install Duct Connections

The design and  installation  of  the  duct  system  must  be  in accordance

with the standards of the NFPA for installation of non-residence type air

conditioning  and  ventilating  systems,  NFPA  90A  or  residence  type,

NFPA 90B and/or local codes and ordinances.
Select  and  size  ductwork,  supply-air  registers,  and  return  air  grilles

according  to ASHRAE  (American  Society  of  Heating,  Refrigeration,

and Air  Conditioning  Engineers)  recommendations. The  unit  has  duct

flanges on the supply- and return-air openings on the side of the unit.
When designing and installing ductwork, consider the following:

1. All units should have field-supplied filters or accessory filter rack

installed in the return-air side of the unit. Recommended sizes for

filters are shown in 

Table 1

.

2. Avoid abrupt duct size increases and reductions. Abrupt change in

duct size adversely affects air performance.

WARNING

!

UNIT FALLING HAZARD

Failure to follow this warning could result in personal injury or death.

Never stand beneath rigged units or lift over people.

WARNING

!

PROPERTY DAMAGE HAZARD

Failure to follow this warning could result in personal injury. 

When straps are taut, the clevis should be a minimum of 36 in. (914

mm) above the unit top cover.

WARNING

!

UNIT FALLING HAZARD

Failure to follow this warning could result in personal injury or death.

Large base units must be secured to common curb before allowing full

weight of unit to rest on curb. Install screws through curb into unit base

rails while rigging crane is still supporting unit.

A

B

C

MAXIMUM ALLOWABLE

DIFFERENCE in. (mm)

A-C

1/4

1/4

1/4

(6.35)

(6.35)

(6.35)

A-B

B-C

OPTIONAL

RETURN

AIR

OPENING

OPTIONAL

SUPPLY

AIR

OPENING

EVAP. COIL

COND. COIL

(50.8mm)

TRAP
OUTLET

1-in. (25 mm) min.

2-in. (51 mm) min.

Содержание Comfort 50VL-F

Страница 1: ...refer to the current editions of the Canadian electrical Code CSA C22 1 Recognize safety information This is the safety alert symbol When you see this symbol on the unit and in instructions or manual...

Страница 2: ...s and PE Professional Engineering Certificate if required Roof Curb Install accessory roof curb in accordance with instructions shipped with curb See Fig 4 Install insulation cant strips roofing and f...

Страница 3: ...50VL C 50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 3 A200004 Fig 2 24 36 Unit Dimensions...

Страница 4: ...50VL C 50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 4 A150533 Fig 3 42 60 Unit Dimensions...

Страница 5: ...1 lb density Fig 4 Roof Curb Dimensions UNIT SIZE CATALOG NUMBER A IN mm B small common base IN mm B large base IN mm Part Number CPRCURB011B00 can be used on both small and large basepan units The cr...

Страница 6: ...des Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier If a plenum return is used on a vertical unit the return should be ducted through the roof deck to c...

Страница 7: ...When using a gravel apron make sure it slopes away from the unit Connect a drain tube using a minimum of 3 4 in PVC or 3 4 in copper pipe all field supplied at the outlet end of the 2 in 51 mm trap D...

Страница 8: ...nances Adhere to the following criteria when selecting sizing and installing the duct system 1 Units are shipped for side shot installation 2 Select and size ductwork supply air registers and return a...

Страница 9: ...they do not interfere with operation of unit If an accessory electric heater is installed low voltage leads from heater must be connected to factory supplied control leads from Indoor Fan Board P4 con...

Страница 10: ...7 3 17 4 7 3 17 4 7 3 17 5 6 INDOOR BLOWER Nominal Cooling Airflow Cfm Size in Size mm Motor HP RPM 800 10x10 254x254 1 2 1050 1000 10x10 254x254 1 2 1050 1150 11x10 279 4x254 3 4 1000 1350 11x10 279...

Страница 11: ...rs start Observe that compressor and outdoor fan shut down when control setting is satisfied and that indoor blower shuts down after 90 second fan time delay expires IMPORTANT Three phase scroll compr...

Страница 12: ...lor coding on the indoor fan motor leads see Table 3 The additional 4 speed tap wires are shipped loose with vinyl caps and are located in the control box near the interface fan board IFB See Fig 11 S...

Страница 13: ...Y and G These completed circuits through the thermostat connect contactor coil C through unit wire Y and time delay relay TDR through unit wire G across the 24 V secondary of transformer TRAN The nor...

Страница 14: ...d Low Pink CFM 1174 1107 1045 985 914 890 825 760 673 572 BHP 0 32 0 32 0 33 0 33 0 34 0 35 0 36 0 37 0 37 0 37 Medium1 Red CFM 1246 1195 1148 1081 1019 953 884 859 795 690 BHP 0 38 0 39 0 39 0 40 0 4...

Страница 15: ...ation speed Table 5 Dry Coil Air Delivery Horizontal Discharge Sizes 36 60 3 Phase Models Only Unit Motor Speed Wire Color External Static Pressure IN W C 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 36 Low Bl...

Страница 16: ...20 0 21 Med Low Pink CFM 1002 936 875 821 748 687 613 554 565 518 WATTS 144 155 161 171 176 187 193 203 209 220 BHP 0 15 0 17 0 17 0 18 0 19 0 20 0 21 0 22 0 22 0 24 Medium Red CFM 1255 1210 1145 1074...

Страница 17: ...Black CFM 2480 2432 2375 2322 2236 2161 2085 2006 1917 1808 WATTS 1029 1012 995 975 941 908 869 836 796 751 BHP 1 10 1 09 1 07 1 05 1 01 0 97 0 93 0 90 0 85 0 81 Shaded areas indicate speed static co...

Страница 18: ...Table IN W C Small Cabinet 24 36 STATIC STANDARD CFM SCFM 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 5 kW 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 02 0 04 0 06 0 07 10 kW 0 00 0 00 0 00...

Страница 19: ...nstallation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 19 A150503 Fig 12 Connection Wiring Diagram 24 36 60 Si...

Страница 20: ...Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 20 A150513 Fig 13 Ladder Wiring Diagram 24 36 60 Size...

Страница 21: ...F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 21 A200013 Fig 14 Connection Wiring Diagram 30 Size...

Страница 22: ...L F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 22 A200014 Fig 15 Ladder Wiring Diagram 30 Size 20...

Страница 23: ...0VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 23 A150504 Fig 16 Connection Wiring Diagram 208...

Страница 24: ...50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 24 A150514 Fig 17 Ladder Wiring Diagram 208 23...

Страница 25: ...50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 25 A150505 Fig 18 Connection Wiring Diagram 46...

Страница 26: ...C 50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 26 A150515 Fig 19 Ladder Wiring Diagram 460...

Страница 27: ...bulb indoor condition Where a dash appears do not attempt to check charge or charge unit under these conditions using the superheat method Weigh in method should be used A150625 To properly check or...

Страница 28: ...ation in blower compartment d Ensure proper reassembly by marking blower wheel and motor in relation to blower housing before disassembly e Loosen setscrew s that secures wheel to motor shaft remove s...

Страница 29: ...pose the fan blade 3 Inspect the fan blades for cracks or bends 4 If fan needs to be removed loosen the setscrew and slide the fan off the motor shaft 5 When replacing fan blade position blade as show...

Страница 30: ...ditional safety hazards For models that have a scroll compressor the compressor pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll The scroll compressor...

Страница 31: ...rough the louvered openings in the unit base 4 Perform required service 5 Remove and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The filter drier is specifically...

Страница 32: ...rigerant evacuate system and recharge to capacities shown on rating plate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil De...

Страница 33: ...ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK THAT INDOOR EVAPORATOR AIR FILTER IS CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN H...

Страница 34: ...dianapolis IN 46231 Edition Date 01 20 Catalog No 50VL 17SI Replaces 50VL 16SI 50VL C 50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs...

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