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42

TROUBLESHOOTING

Table 26 — LED Error Code Service Analysis

 LEGEND

PROBLEM

CAUSE

REMEDY

Hardware failure.
(LED OFF)

Loss of power to control module (IGC).

Check 5- amp fuse on IGC, power to unit, 24-v circuit breaker, 
and transformer. Units without a 24-v circuit breaker have an 
internal overload in the 24-v transformer. If the overload trips, 
allow 10 minutes for automatic reset.

Limit switch fault.
(LED 2 flashes)

High temperature limit switch is open.

Check the operation of the indoor (evaporator) fan motor. 
Ensure that the supply-air temperature rise is in accordance with 
the range on the unit nameplate.

Flame sense fault.
(LED 3 flashes)

The IGC sensed flame that should not be 
present.

Reset unit. If problem persists, replace control board.

4 consecutive limit switch trips.
(LED 4 flashes)

Inadequate airflow to unit.

Check operation of indoor (evaporator) fan motor and that supply-air 
temperature rise agrees with range on unit nameplate information.

Ignition lockout.
(LED 5 flashes)

Unit unsuccessfully attempted ignition for 
15 minutes.

Check ignitor and flame sensor electrode spacing, gaps, etc. 
Ensure that flame sense and ignition wires are properly termi-
nated. Verify that unit is obtaining proper amount of gas.

Induced-draft motor fault.
(LED 6 flashes)

IGC does not sense that induced-draft 
motor is operating.

Check for proper voltage. If motor is operating, check the 
speed sensor plug/IGC Terminal J2 connection. Proper 
connection: PIN 1— White, PIN 2 — Red, PIN 3 — Black.

Rollout switch fault.
(LED 7 flashes)

Rollout switch has opened.

Rollout switch will automatically reset, but IGC will continue to 
lock out unit. Check gas valve operation. Ensure that induced-
draft blower wheel is properly secured to motor shaft. Reset unit 
at unit disconnect.

Internal control fault.
(LED 8 flashes)

Microprocessor has sensed an error in 
the software or hardware.

If error code is not cleared by resetting unit power, replace the 
IGC.

Temporary 1 hour automatic reset 
fault. (LED 9 flashes)

Stray radio frequency signals in ??

Processor will be reset after 1 hour.

IGC

Integrated Gas Unit Controller

LED —

Light-Emitting Diode

If the IGC must be replaced, be sure to ground yourself to dissi-
pate any electrical charge that may be present before handling
new control board. The IGC is sensitive to static electricity and
may be damaged if the necessary precautions are not taken.

IMPORTANT: Refer to Table 28 — Heating Service Trouble-
shooting for additional troubleshooting information.

Содержание 48TFD008

Страница 1: ...ischarge configuration To convert to horizontal configuration remove screws from side duct opening covers and remove covers Using the same screws install covers on vertical duct openings with the insu...

Страница 2: ...ori zontal applications When using the standard side drain connection make sure the plug Red in the alternate bottom connection is tight before installing the unit To use the bottom drain connection f...

Страница 3: ...ated panels 1 in 25 thick polyurethane foam 13 4 lb density 3 Dimensions in are in millimeters 4 Roof curb 16 gage steel 5 Attach ductwork to curb flanges of duct rest on curb 6 Service clearance 4 ft...

Страница 4: ...equate combustion air space must be provided for proper operation of this equipment Be sure that installation complies with all local codes and Section 5 3 Air for Combustion and Ventilation NFGC Nati...

Страница 5: ...102 127 Nominal Motor Shaft Diameter mm 16 16 22 Fan Pulley Pitch Diameter mm 178 178 203 Nominal Fan Shaft Diameter mm 25 25 25 Belt Quantity Type Length mm 1 A 1245 1 A 1245 1 A 1346 Pulley Center...

Страница 6: ...ter in 5 8 5 8 7 8 Fan Pulley Pitch Diameter in 7 0 7 0 8 0 Nominal Fan Shaft Diameter in Belt Quantity Type Length in 1 A 49 1 A 49 1 A 53 Pulley Center Line Distance in 16 75 19 25 15 85 17 50 15 85...

Страница 7: ...of airflow 4 On vertical discharge units ductwork to be attached to accessory roof curb only For horizontal discharge units field supplied flanges should be attached to horizontal dis charge openings...

Страница 8: ...may cause damage to electrical compo nents Such operation would invalidate any applicable Carrier warranty NOTE If field installed thru the bottom connections are used refer to the accessory installa...

Страница 9: ...ing 4 Connect thermostat wires to screw terminals on low voltage connection board HEAT ANTICIPATOR SETTINGS Set heat anticipator settings at 14 amp for the first stage and 20 amp for second stage heat...

Страница 10: ...Contactor IFC Indoor Evaporator Fan Contactor NEC National Electrical Code U S A Standard Splice Connection Factory Supplied Equipment Ground Field Wiring Factory Wiring Fig 10 Low Voltage Connection...

Страница 11: ...evaporator coil access panel using screws from Step 2 5 Place hood on front of evaporator coil access panel See Fig 14 for hood details Secure top of hood with the screws removed in Step 3 See Fig 15...

Страница 12: ...hould open vertically to operate properly c Install horizontal discharge block off plate over the opening on the access panel Block off plate MUST be installed before installing hood assem bly See Fig...

Страница 13: ...ONOMIZER MOTOR POSITION SETTING BRACKET BLOCK OFF PLATE Fig 18 Outdoor Air Hood Details Fig 19 Vertical Discharge Block Off Plate 48TF012 014 Units Only Fig 20 Durablade Economizer Installed in Unit F...

Страница 14: ...NTS CCW CONTACTS SHOWN IN HIGH ENTHALPY RUSH AT 24VAC 3 mA MIN AT 11 VDC CONTACT RATINGS 1 5A RUN 3 5A IN OR UNPOWERED STATE 1 2 3 TR TR1 24V AC ENTHALPY CONTROL ENTHALPY CONTROL HOOD Example Given Ne...

Страница 15: ...panel as shown in Fig 30 using the screws provided Do not attach hood assembly to unit at this time 4 Install the 3 mm x 22 mm 1 8 x 7 8 in seal strip on the outdoor air hood top and side panels Assem...

Страница 16: ...to wiring diagram Fig 36 and 37 Also refer to Fig 38 if installing an accessory power exhaust 10 Install the complete hood assembly on the unit and secure using the screws provided 11 Remove the indoo...

Страница 17: ...ETURN AIR SENSOR VIOLET WHITE RED OAT COM OAH 15 V RAT COM RAH 15 V ECONOMI ER CONTROLLER PINK TEMP TEMP VIOLET SUPPLY AIR TEMPERATURE SENSOR V 24 COM VAC SENSOR CO2 COM DAT COM REM POT COM LED COM CO...

Страница 18: ...EEN YELLOW 3 2 1 5 8 6 9 B A 7 4 LT BLUE BLACK BROWN C1 BLUE FAN 2 FAN 1 BLACK BLACK BLACK R1 24 VAC R2 24 VAC BLACK BLUE 1 2 3 BROWN ORANGE 3 PIN CONNECTOR PLUG YELLOW RED YEL H1 BLU GRAY H4 SECONDAR...

Страница 19: ...ndoor fan must be on to set the ventilation air Either put the thermostat in the continuous fan mode or jumper the R and G terminals at the rooftop unit connection board 2 Locate the minimum position...

Страница 20: ...ize 008 Slide motor mounting plate away from fan scroll for proper belt tension 13 mm 1 2 in deflection with 3 6 to 4 5 kg 8 to 10 lbs of force and tighten mounting nuts See Fig 42 Sizes 012 014 Slide...

Страница 21: ...2 30 12 00 UNIT 48TF MOTOR PULLEY TURNS OPEN 0 1 2 1 11 2 2 21 2 3 31 2 4 41 2 5 008 700 681 660 639 618 597 576 555 534 513 492 012 779 760 739 718 697 676 655 634 613 592 571 014 900 883 865 843 825...

Страница 22: ...11 1 0 85 12 1 1 02 13 1 1 26 1450 10 1 0 68 11 3 0 86 12 3 1 09 13 2 1 29 1500 10 4 0 78 11 5 0 96 12 6 1 18 13 5 1 38 1550 10 7 0 81 11 8 1 06 12 8 1 25 13 7 1 48 1600 11 0 0 90 12 0 1 10 13 0 1 35...

Страница 23: ...5 1 08 13 3 1 22 14 2 1 36 15 0 1 52 1850 11 7 1 00 12 7 1 15 13 6 1 31 14 4 1 44 15 2 1 60 1900 12 0 1 08 12 9 1 23 13 8 1 40 14 6 1 53 15 4 1 70 1950 12 2 1 16 13 2 1 31 14 1 1 49 14 8 1 63 15 6 1 7...

Страница 24: ...4 2 16 16 2 2 38 17 0 2 60 17 7 2 79 18 5 2 99 2500 15 7 2 28 16 5 2 52 17 3 2 75 18 0 2 95 18 7 3 13 2550 15 9 2 43 16 8 2 65 17 5 2 90 18 2 3 10 18 0 3 29 2600 16 2 2 58 17 1 2 81 17 8 3 05 18 5 3...

Страница 25: ...450 10 0 0 67 11 2 0 88 12 2 1 07 13 2 1 27 13 6 1 40 1500 10 2 0 74 11 4 0 94 12 4 1 15 13 4 1 36 13 8 1 48 1550 10 5 0 80 11 7 1 02 12 7 1 23 13 6 1 44 14 0 1 56 1600 10 8 0 88 11 9 1 09 12 9 1 32 1...

Страница 26: ...12 8 1 14 13 7 1 30 14 6 1 47 1850 10 8 0 92 11 9 1 04 13 0 1 21 13 9 1 39 14 8 1 55 1900 11 1 1 00 12 1 1 14 13 2 1 29 14 1 1 47 15 0 1 64 1950 11 3 1 09 12 3 1 22 13 4 1 38 14 3 1 55 15 2 1 72 2000...

Страница 27: ...7 4 2 64 2450 14 1 1 84 15 1 2 10 16 0 2 31 16 8 2 56 17 6 2 77 2500 14 4 1 95 15 4 2 22 16 2 2 44 17 1 2 69 17 8 2 90 2550 14 7 2 07 15 6 2 34 16 5 2 56 17 3 2 83 18 1 3 05 2600 14 9 2 18 15 8 2 47 1...

Страница 28: ...00 706 1 25 764 1 52 2700 582 0 83 655 1 08 719 1 34 776 1 61 2800 598 0 90 670 1 17 732 1 43 789 1 71 2900 614 0 98 684 1 25 745 1 53 802 1 81 3000 630 1 07 699 1 35 759 1 63 815 1 92 3100 646 1 16...

Страница 29: ...1 33 760 1 54 814 1 75 863 1 92 912 2 14 3800 715 1 43 774 1 64 828 1 86 875 2 04 924 2 26 3900 731 1 54 787 1 74 843 1 98 888 2 16 936 2 30 4000 747 1 65 801 1 85 857 2 10 902 2 30 948 2 51 4100 763...

Страница 30: ...3 3 61 1097 3 88 4900 926 2 93 977 3 24 1024 3 54 1068 3 80 1111 4 06 5000 942 3 11 993 3 41 1039 3 73 1080 3 90 1126 4 25 5100 959 3 29 1009 3 60 1055 3 92 1097 4 19 1139 4 46 5200 976 3 47 1025 3 78...

Страница 31: ...00 588 0 86 662 1 13 723 1 38 782 1 66 809 1 82 2900 604 0 94 676 1 21 737 1 48 794 1 76 821 1 92 3000 620 1 02 690 1 30 750 1 58 806 1 86 832 2 02 3100 636 1 11 704 1 39 764 1 69 818 1 97 844 2 13 32...

Страница 32: ...7 3800 662 1 33 726 1 51 789 1 72 846 1 95 897 2 18 3900 677 1 44 738 1 61 801 1 82 857 2 06 908 2 29 4000 692 1 55 750 1 73 813 1 94 868 2 17 918 2 40 4100 707 1 67 762 1 84 825 2 05 878 2 28 929 2 5...

Страница 33: ...3 65 1073 3 94 5100 882 2 79 938 3 17 990 3 46 1040 3 82 1085 4 12 5200 896 2 95 952 3 33 1003 3 63 1053 4 00 1098 4 30 5300 911 3 11 967 3 50 1017 3 80 1066 4 18 1111 4 50 5400 926 3 27 981 3 68 103...

Страница 34: ...unit charge Refer to Refrigerant Charge section page 37 Unit must operate a minimum of 15 minutes before adjusting charge Reset thermostat at a position above room temperature Compressor and outdoor...

Страница 35: ...is cooling If the thermo stat calls for a second stage of cooling by energizing Y2 com pressor contactor no 2 C2 is energized and compressor no 2 starts When the thermostat is satisfied C1 and C2 are...

Страница 36: ...and 2 are deen ergized Re asserting Y2 will start compressor no 1 and after a 20 minute interstage delay compressor no 2 5 If compressor no 1 is energized and the thermostat is sat isfied compressor n...

Страница 37: ...ystem weigh in the specified amount of refriger ant refer to Tables 1A and 1B LOW CHARGE COOLING Using the Cooling Charging Charts Fig 49 51 vary refrigerant until the conditions of the appropriate ch...

Страница 38: ...38 Fig 49 Cooling Charging Charts 48TF008 Units Fig 50 Cooling Charging Charts 48TF012 Units...

Страница 39: ...n the control box Fig 11 Module contains a self diagnostic LED light emitting diode A single LED on the IGC provides a visual display of operational or sequential problems when the power supply is int...

Страница 40: ...he unit Fig 53 9 To reinstall reverse the procedure outlined above CLEANING AND ADJUSTMENT 1 Remove burner rack from unit as described in Removal and Replacement of Gas Train section on this page 2 In...

Страница 41: ...rk Gap Adjustment 48TFD008 31 4 21 1 kW INPUT 107 000 72 000 BTUH 48TFE008 48TFD012 50 4 31 9 kW INPUT 172 000 109 000 BTUH 48TFD014 48TFE012 48TFF008 59 8 39 8 kW INPUT 204 000 136 000 BTUH 48TFE014...

Страница 42: ...n wires are properly termi nated Verify that unit is obtaining proper amount of gas Induced draft motor fault LED 6 flashes IGC does not sense that induced draft motor is operating Check for proper vo...

Страница 43: ...tes continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and rech...

Страница 44: ...Fan On terminal Check whether 24 vac is present at PL6 1 red wire and or PL6 3 black wire If 24 vac is not present check wiring see unit label diagram Check proper thermostat connection to G on the co...

Страница 45: ...ings and the economizer control board wiring are correct check to ensure that the 24 vac terminal of the SAT has 24 vac white wire If OAT EC and control board are functioning and wired properly and no...

Страница 46: ...ressure Switch LS Limit Switch MGV Main Gas Valve MTR Motor OAT Outdoor Air Thermostat OFM Outdoor Fan Motor P Plug PL Plug Assembly QT Quadruple Terminal R Relay RS Rollout Switch SAT Supply Air Ther...

Страница 47: ......

Страница 48: ...BRACKETS PER INSTALLATION INSTRUCTIONS VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK GAS PIPING FOR LE...

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