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25

BLOWER

HOUSING

2 SETSCREWS

(HIDDEN)

C99085

Fig. 20 -- Removal of Motor and Blower Wheel

C99086

Fig. 21 -- Burner Rack Removed

OUTDOOR FAN

UNIT OPERATION HAZARD

Failure to follow this caution may result in damage to unit

components.
Keep the condenser fan free from all obstructions to ensure

proper cooling operation. Never place articles on top of the

unit.

CAUTION

!

1. Remove 6 screws holding outdoor grille and motor to top

cover.

2. Turn motor/grille assembly upside down on top cover to

expose fan blade.

3. Inspect the fan blades for cracks or bends.

4. If fan needs to be removed, loosen setscrew and slide fan off

motor shaft.

5. When replacing fan blade, position blade so that the hub is

1/8 in. (3.2 mm) away from the motor end (1/8 in. (3.2 mm)
of motor shaft will be visible) (See Fig. 12).

6. Ensure that setscrew engages the flat area on the motor shaft

when tightening.

7. Replace grille.

ELECTRICAL CONTROLS AND WIRING

Inspect and check the electrical controls and wiring annually. Be
sure to turn off the electrical power to the unit.
Remove access panel to locate all the electrical controls and wiring.

Check all electrical connections for tightness. Tighten all screw
connections. If any smoky or burned connections are noticed,

disassemble the connection, clean all the parts, re--strip the wire end
and reassemble the connection properly and securely.
After inspecting the electrical controls and wiring, replace all the

panels. Start the unit, and observe at least one complete cooling
cycle to ensure proper operation. If discrepancies are observed in

operating cycle, or if a suspected malfunction has occurred, check
each

electrical

component

with

the

proper

electrical

instrumentation. Refer to the unit wiring label when making these

checks.

REFRIGERANT CIRCUIT
Annually inspect all refrigerant tubing connections and the unit

base for oil accumulations. Detecting oil generally indicates a
refrigerant leak.

EXPLOSION, PERSONAL INJURY HAZARD

Failure to follow this warning could result in personal injury,

death or property damage.
System under pressure. Relieve pressure and recover all

refrigerant before system repair or final unit disposal. Use all

service ports and open all flow--control devices, including

solenoid valves.

!

WARNING

If oil is detected or if low cooling performance is suspected,

leak--test all refrigerant tubing using an electronic leak--detector,

halide torch, or liquid--soap solution. If a refrigerant leak is
detected, refer to the Check for Refrigerant Leaks section.
If no refrigerant leaks are found and low cooling performance is
suspected, refer to the Checking and Adjusting Refrigerant

Charge section.
GAS INPUT
The gas input does not require checking unless improper heating
performance is suspected. If a problem exists, refer to the

Start--Up section.
EVAPORATOR AIRFLOW
The heating and/or cooling airflow does not require checking

unless improper performance is suspected. If a problem exists, be
sure that all supply-- and return--air grilles are open and free from

obstructions, and that the air filter is clean. When necessary, refer
to the Indoor Airflow and Airflow Adjustments section to check

the system airflow.
PURON ITEMS

METERING DEVICE (Thermostatic Expansion Valve )
This metering device is a hard shutoff, balance port TXV. The

TXV maintains a constant superheat at the evaporator exit
resulting in higher overall system efficiency.

48E

S

Содержание 48ES

Страница 1: ...Start Up Cooling Make Adjustments 18 Checking Cooling Control Operation 18 Checking Adjusting Refrigerant Charge 18 Indoor Airflow and Airflow Adjustments 19 Cooling Sequence of Operation 19 MAINTENAN...

Страница 2: ...t for shipping damage while unit is still on shipping pallet If unit appears to be damaged or is torn loose from its anchorage have it examined by transportation inspectors before removal Forward clai...

Страница 3: ...UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEND CG Center of Gravity COND Condensor EVAP Evaporator...

Страница 4: ...m BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEN...

Страница 5: ...eck pan Short Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 48ES018 036 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8...

Страница 6: ...eered and designed to be installed only on Small Packaged Products This bracket is to be used to rig lift a Small Packaged Product onto roofs or other elevated structures Prior to initial use and at m...

Страница 7: ...Size in 20x24x1 508x610x25 mm 24x30x1 610x762x25 mm 24x36x1 610x914x25 mm Table 1 Physical Data Con t Unit 48ES UNIT SIZE 048090 048115 048130 060090 060115 060130 NOMINAL CAPACITY ton 4 4 4 5 5 5 OPE...

Страница 8: ...sure that the outlet of the trap is at least 1 in 25 4 mm lower than the drain pan condensate connection to prevent the pan from overflowing See Fig 7 Prime the trap with water When using agravel apro...

Страница 9: ...joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or national codes Never use Teflon tape 4 Install sediment tra...

Страница 10: ...nd power up unit NOTE The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidence type air conditioning and ventilating systems...

Страница 11: ...when the standard power and low voltage entry points are used See Fig 3 and 4 for acceptable location See unit wiring label and Fig 11 for reference when making high voltage connections Proceed as fol...

Страница 12: ...rate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured 3 Do not remove compressor terminal cover until all electrical sources are disconnected a...

Страница 13: ...e Refer to unit rating plate for required charge Step 2 Start up Heating and Make Adjustments Complete the required procedures given in the Pre Start Up section before starting the unit Do not jumper...

Страница 14: ...h only a minor change in the manifold pressure is required Observe manifold pressure and proceed as follows to adjust gas input 1 Removecoverscrewoverregulatoradjustmentscrew ongas valve 2 Turn regula...

Страница 15: ...15 A07230 Fig 15 208 230 1 60 Wiring Diagram 48ES...

Страница 16: ...16 A07232 Fig 16 208 230 3 60 Wiring Diagram 48ES...

Страница 17: ...17 A07231 Fig 17 460 3 60 Wiring Diagram 48ES...

Страница 18: ...e rollout switch reaches the maximum allowable temperature the control circuit trips closing the gas valve and stopping gas flow to the burners The indoor evaporator fan motor IFM and induced draft mo...

Страница 19: ...tions and adjusted properly Airflow can be changed using the User Interface ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect electrical power...

Страница 20: ...a gauge to the service port 2 Measure the Liquid line temperature by attaching a temperature sensing device to it 3 Insulate the temperature sensing device so that the Outdoor Ambient doesn t affect...

Страница 21: ...9 994 917 837 702 570 442 Heating Rise oF C 54 30 58 32 62 34 68 38 NA NA NA NA NA Medium Watts 503 491 479 461 450 436 418 404 389 CFM 1320 1244 1162 1081 1005 897 767 662 541 Heating Rise oF C 51 28...

Страница 22: ...729 1647 1496 Heating Rise oF C 31 17 32 18 33 18 34 19 36 20 37 21 39 22 41 23 45 25 48ES N 060115 35 65 19 36 Low1 Watts 786 769 754 736 722 705 684 658 616 CFM 2027 1960 1901 1821 1759 1693 1616 15...

Страница 23: ...necessary AIR FILTER IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replacethe filterwith thesame dimensional size and type as originally installed...

Страница 24: ...ses Observe the main burner flames and adjust if necessary Removal of Gas Train To remove the gas train for servicing 1 Shut off main gas valve 2 Shut off power to unit and install lockout tag 3 Remov...

Страница 25: ...function has occurred check each electrical component with the proper electrical instrumentation Refer to the unit wiring label when making these checks REFRIGERANT CIRCUIT Annually inspect all refrig...

Страница 26: ...t extreme high pressure The relief port has an operating range between 550 26 34 kPa and 625 psi 29 93 kPa differential pressure The Copeland scroll compressor uses Mobil 3MAF POE oil Copeland Ultra 2...

Страница 27: ...ow side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with...

Страница 28: ...or Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor Determine cause and replace Faulty o...

Страница 29: ...te ensure temperature rise is correct Ensure unit s external static pressure is within application guide lines Limit switch faults LED 2 flashes High temperature limit switch is open Check the operati...

Страница 30: ...________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR TEMPERATURE ___________DB ______...

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