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11

Step 10—Install Electrical Connections

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
The unit cabinet must have an uninterrupted, unbroken

electrical ground. This ground may consist of an electrical

wire connected to the unit ground screw in the control

compartment, or conduit approved for electrical ground when

installed in accordance with NEC, ANSI/NFPA American

National Standards Institute/National Fire Protection

Association (latest edition) (in Canada, Canadian Electrical

Code CSA C22.1) and local electrical codes.

!

WARNING

UNIT COMPONENT DAMAGE HAZARD

Failure to follow this caution may result in damage to the unit

being installed.

1. Make all electrical connections in accordance with NEC

ANSI/NFPA (latest edition) and local electrical codes
governing such wiring. In Canada, all electrical

connections must be in accordance with CSA standard
C22.1 Canadian Electrical Code Part 1 and applicable local
codes. Refer to unit wiring diagram.

2. Use only copper conductor for connections between

field--supplied electrical disconnect switch and unit. DO

NOT USE ALUMINUM WIRE.

3. Be sure that high--voltage power to unit is within operating

voltage range indicated on unit rating plate. On 3--phase

units, ensure phases are balanced within 2 percent. Consult
local power company for correction of improper voltage

and/or phase imbalance.

4. Insulate low--voltage wires for highest voltage contained

within conduit when low--voltage control wires are in same
conduit as high--voltage wires.

5. Do not damage internal components when drilling through

any panel to mount electrical hardware, conduit, etc.

!

CAUTION

HIGH--VOLTAGE CONNECTIONS

When routing power leads into unit, use only copper wire between

disconnect and unit. The high voltage leads should be in a conduit
until they enter the duct panel; conduit termination at the duct panel

must be watertight.
The unit must have a separate electrical service with a
field--supplied, waterproof disconnect switch mounted at, or within

sight from, the unit. Refer to the unit rating plate, NEC and local
codes for maximum fuse/circuit breaker size and minimum circuit

amps (ampacity) for wire sizing.
The field--supplied disconnect switch box may be mounted on the
unit over the high--voltage inlet hole when the standard power and

low--voltage entry points are used (See Fig. 3 and 4 for acceptable
location).
See unit wiring label and Fig. 11 for reference when making high

voltage connections. Proceed as follows to complete the
high--voltage connections to the unit.

Single phase units:

1. Run the high--voltage (L1, L2) and ground lead into the

control box.

2. Connect ground lead to chassis ground connection.
3. Locate the black and yellow wires connected to the line side

of the contactor.

4. Connect field L1 to black wire on connection 11 of the

compressor contactor.

5. Connect field wire L2 to yellow wire on connection 23 of the

compressor contactor.

Three--phase units:

1. Run the high--voltage (L1, L2, L3) and ground lead into the

control box.

2. Connect ground lead to chassis ground connection.
3. Locate the black and yellow wires connected to the line side

of the contactor.

4. Connect field L1 to black wire on connection 11 of the

compressor contactor.

5. Connect field wire L2 to yellow wire on connection 13 of the

compressor contactor.

6. Connect field wire L3 to blue wire from compressor.

SPECIAL PROCEDURES FOR 208--V OPERATION

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Make sure the power supply to the unit is switched OFF before

making any wiring changes. With disconnect switch open,

move black wire from transformer (3/16 in.) terminal marked

230 to terminal marked 208. This retaps transformer to

primary voltage of 208 vac.

!

WARNING

ELECTRICAL SHOCK FIRE/EXPLOSION HAZARD

Failure to follow this warning could result in personal injury

or death and property damage.
Before making any wiring changes,

make sure

the gas supply

is switched off first.

Then

switch off the power supply to the

unit and install lockout tag..

!

WARNING

CONTROL VOLTAGE CONNECTIONS

Do not use any type of power--stealing thermostat. Unit control
problems may result.
Use no. 18 American Wire Gage (AWG) color--coded, insulated

(35

_

C minimum) wires to make the control voltage connections

between the thermostat and the unit. If the thermostat is located more

than 100 ft (30.48 m) from the unit (as measured along the control
voltage wires), use no. 16 AWG color--coded, insulated (35

_

C

minimum) wires.

STANDARD CONNECTION

Remove knockout hole located in the flue panel adjacent to the
control access panel (See Fig. 3 and 4). Remove the rubber grommet

from the installer’s packet (included with unit) and install grommet

in the knockout opening. Provide a drip loop before running wire
through panel.

48E

S

Содержание 48ES

Страница 1: ...Start Up Cooling Make Adjustments 18 Checking Cooling Control Operation 18 Checking Adjusting Refrigerant Charge 18 Indoor Airflow and Airflow Adjustments 19 Cooling Sequence of Operation 19 MAINTENAN...

Страница 2: ...t for shipping damage while unit is still on shipping pallet If unit appears to be damaged or is torn loose from its anchorage have it examined by transportation inspectors before removal Forward clai...

Страница 3: ...UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEND CG Center of Gravity COND Condensor EVAP Evaporator...

Страница 4: ...m BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEN...

Страница 5: ...eck pan Short Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 48ES018 036 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8...

Страница 6: ...eered and designed to be installed only on Small Packaged Products This bracket is to be used to rig lift a Small Packaged Product onto roofs or other elevated structures Prior to initial use and at m...

Страница 7: ...Size in 20x24x1 508x610x25 mm 24x30x1 610x762x25 mm 24x36x1 610x914x25 mm Table 1 Physical Data Con t Unit 48ES UNIT SIZE 048090 048115 048130 060090 060115 060130 NOMINAL CAPACITY ton 4 4 4 5 5 5 OPE...

Страница 8: ...sure that the outlet of the trap is at least 1 in 25 4 mm lower than the drain pan condensate connection to prevent the pan from overflowing See Fig 7 Prime the trap with water When using agravel apro...

Страница 9: ...joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or national codes Never use Teflon tape 4 Install sediment tra...

Страница 10: ...nd power up unit NOTE The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidence type air conditioning and ventilating systems...

Страница 11: ...when the standard power and low voltage entry points are used See Fig 3 and 4 for acceptable location See unit wiring label and Fig 11 for reference when making high voltage connections Proceed as fol...

Страница 12: ...rate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured 3 Do not remove compressor terminal cover until all electrical sources are disconnected a...

Страница 13: ...e Refer to unit rating plate for required charge Step 2 Start up Heating and Make Adjustments Complete the required procedures given in the Pre Start Up section before starting the unit Do not jumper...

Страница 14: ...h only a minor change in the manifold pressure is required Observe manifold pressure and proceed as follows to adjust gas input 1 Removecoverscrewoverregulatoradjustmentscrew ongas valve 2 Turn regula...

Страница 15: ...15 A07230 Fig 15 208 230 1 60 Wiring Diagram 48ES...

Страница 16: ...16 A07232 Fig 16 208 230 3 60 Wiring Diagram 48ES...

Страница 17: ...17 A07231 Fig 17 460 3 60 Wiring Diagram 48ES...

Страница 18: ...e rollout switch reaches the maximum allowable temperature the control circuit trips closing the gas valve and stopping gas flow to the burners The indoor evaporator fan motor IFM and induced draft mo...

Страница 19: ...tions and adjusted properly Airflow can be changed using the User Interface ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect electrical power...

Страница 20: ...a gauge to the service port 2 Measure the Liquid line temperature by attaching a temperature sensing device to it 3 Insulate the temperature sensing device so that the Outdoor Ambient doesn t affect...

Страница 21: ...9 994 917 837 702 570 442 Heating Rise oF C 54 30 58 32 62 34 68 38 NA NA NA NA NA Medium Watts 503 491 479 461 450 436 418 404 389 CFM 1320 1244 1162 1081 1005 897 767 662 541 Heating Rise oF C 51 28...

Страница 22: ...729 1647 1496 Heating Rise oF C 31 17 32 18 33 18 34 19 36 20 37 21 39 22 41 23 45 25 48ES N 060115 35 65 19 36 Low1 Watts 786 769 754 736 722 705 684 658 616 CFM 2027 1960 1901 1821 1759 1693 1616 15...

Страница 23: ...necessary AIR FILTER IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replacethe filterwith thesame dimensional size and type as originally installed...

Страница 24: ...ses Observe the main burner flames and adjust if necessary Removal of Gas Train To remove the gas train for servicing 1 Shut off main gas valve 2 Shut off power to unit and install lockout tag 3 Remov...

Страница 25: ...function has occurred check each electrical component with the proper electrical instrumentation Refer to the unit wiring label when making these checks REFRIGERANT CIRCUIT Annually inspect all refrig...

Страница 26: ...t extreme high pressure The relief port has an operating range between 550 26 34 kPa and 625 psi 29 93 kPa differential pressure The Copeland scroll compressor uses Mobil 3MAF POE oil Copeland Ultra 2...

Страница 27: ...ow side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with...

Страница 28: ...or Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor Determine cause and replace Faulty o...

Страница 29: ...te ensure temperature rise is correct Ensure unit s external static pressure is within application guide lines Limit switch faults LED 2 flashes High temperature limit switch is open Check the operati...

Страница 30: ...________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR TEMPERATURE ___________DB ______...

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