Carrier 48DU Series Скачать руководство пользователя страница 2

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Follow all safety codes. Installation must be in compliance with
local and national building codes. Wear safety glasses, protective

clothing, and work gloves. Have fire extinguisher available. Read
these instructions thoroughly and follow all warnings or cautions

included in literature and attached to the unit.

Recognize safety information. This is the safety--alert symbol

.

When you see this symbol on the unit and in instructions or manuals,

be alert to the potential for personal injury. Understand these signal
words: DANGER, WARNING, and CAUTION. These words are

used with the safety--alert symbol. DANGER identifies the most se-
rious hazards which

will

result in severe personal injury or death.

WARNING signifies hazards which

could

result in personal injury

or death. CAUTION is used to identify unsafe practices which

may

result in minor personal injury or product and property damage.

NOTE is used to highlight suggestions which

will

result in en-

hanced installation, reliability, or operation.

Always install furnace to operate within the intended temperature
rise range with a duct system which has an external static pressure

within the allowable range, as specified in “Indoor Airflow Adjust-

ments” section of these instructions. See furnace rating plate.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Before installing or servicing system, always turn off main

power to system. There may be more than one disconnect

switch. Turn off accessory heater power switch if applicable.

!

WARNING

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this warning could result in personal injury

or equipment damage.
Puron (R--410A) systems operate at higher pressures than

standard R--22 systems. DO NOT use R--22 service

equipment or components on Puron (R--410A) equipment.

Ensure service equipment is rated for Puron (R--410A).

WARNING

!

INTRODUCTION

The 48DU packaged unit is a fully self--contained combination

Category I gas heating/electric air conditioner designed for outdoor
installation (See Fig. 1). Standard units are shipped in a

horizontal--discharge configuration for installation on a

ground--level slab or directly on the ground if local codes permit.
Standard units can be converted to downflow (vertical) discharge

configurations for rooftop applications.
Models with an N in the fifth position of the model number are

dedicated Low NOx units designed for California installations.

These models meet the California maximum oxides of nitrogen
(NOx) emissions requirements of 40 nanograms/joule or less as

shipped from the factory and must be installed in California Air
Quality Management Districts or any other regions in North

America where a Low NOx rule exists.

NOTE

: Low NOx requirements apply only to natural gas

installations.

RECEIVING AND INSTALLATION

Step 1—Check Equipment

IDENTIFY UNIT
The unit model number and serial number are printed on the unit

informative plate. Check this information against shipping papers.

INSPECT SHIPMENT
Inspect for shipping damage while unit is still on shipping pallet. If

unit appears to be damaged or is torn loose from its anchorage, have
it examined by transportation inspectors before removal. Forward

claim papers directly to transportation company. Manufacturer is

not responsible for any damage incurred in transit. Check all items
against shipping list. Immediately notify the nearest Carrier office

if any item is missing. To prevent loss or damage, leave all parts in
original packages until installation.

Step 2—Provide Unit Support

For hurricane tie downs, contact distributor for details and PE

(Professional Engineering) Certificate, if required.
ROOF CURB
Install accessory roof curb in accordance with instructions shipped

with curb (See Fig. 4). Install insulation, cant strips, roofing, and
flashing. Ductwork must be attached to curb.

IMPORTANT

: The gasketing of the unit to the roof curb is critical

for a water tight seal. Install gasketing material supplied with the
roof curb. Improperly applied gasketing also can result in air leaks
and poor unit performance.

Curb should be level to within 1/4 in. (See Fig. 2). This is necessary

for unit drain to function properly. Refer to accessory roof curb
installation instructions for additional information as required.

A

B

C

MAXIMUM ALLOWABLE

DIFFERENCE (in.)

A-B

B-C

A-C

1/4

1/4

1/4

C99065

Fig. 2 -- Unit Leveling Tolerances

SLAB MOUNT
Place the unit on a solid, level concrete pad that is a minimum of 4

in. thick with 2 in. above grade. The slab should extend
approximately 2 in. beyond the casing on all 4 sides of the unit (See

Fig. 3). Do not secure the unit to the slab

except

when required by

local codes.

OPTIONAL

RETURN

AIR

OPENING

OPTIONAL

SUPPLY

AIR

OPENING

EVAP. COIL

COND. COIL

2"

C99096

Fig. 3 -- Slab Mounting Detail

GROUND MOUNT
The unit may be installed either on a slab or placed directly on the
ground if local codes permit. Place the unit on level ground prepared

with gravel for condensate discharge.

48D

U

Содержание 48DU Series

Страница 1: ...Checking Cooling and Heating Control Operation 25 Checking and Adjusting Refrigerant Charge 25 Refrigerant Charge 25 No Charge 25 Low Charge Cooling 25 To Use Cooling Charging Charts 25 Non Communicat...

Страница 2: ...w NOx units designed for California installations These models meet the California maximum oxides of nitrogen NOx emissions requirements of 40 nanograms joule or less as shipped from the factory and m...

Страница 3: ...Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 024 030 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8 771 44 5 16 1126...

Страница 4: ...4 A06323 Fig 5 48DU024 030 Unit Dimensions...

Страница 5: ...5 A06324 Fig 6 48DU036 060 Unit Dimensions...

Страница 6: ...OIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Airflow Cfm Comfort Variable based on Comfort Roll back see User Interface i...

Страница 7: ...e for high capacity type Air filter pressure drop for non standard filters must not exceed 0 08 in wg Step 3 Provide Clearances The required minimum service clearances are shown in Fig 5 and 6 Adequat...

Страница 8: ...strip screws when re securing the unit If a screw is stripped replace the stripped one with a larger diameter screw included WARNING Rigging Lifting of Unit 1 Bend top of brackets down approximately...

Страница 9: ...Sheet Metal and Air Conditioning Contractors National Association SMACNA and Air Conditioning Contractors Association ACCA minimum installation standards for residential heating and air conditioning s...

Страница 10: ...OUTLET C99013 Fig 9 Condensate Trap Step 8 Install Gas Piping The gas supply pipe enters the unit through the access hole provided The gas connection to the unit is made to the 1 2 in FPT gas inlet on...

Страница 11: ...ot use a connector which has previously serviced another gas appliance WARNING 8 Check for gas leaks at the field installed and factory installed gas lines after all piping connections have been compl...

Страница 12: ...HUMIDITY CONTROL COMFORT ROLLBACK ETC WILL BE LOST IF THE OAT IS NOT CONNECTED For detailed mounting instructions for the OAT sensor please refer to TSTATXXSEN01 B installation instructions catalog n...

Страница 13: ...BLK GROUND LEAD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299 Fig 12 Line Power Connections...

Страница 14: ...Supply fuse The CGA Canadian Gas Association units may be fuse or circuit breaker 2 Minimum wire size is based on 60 C copper wire I fother than 60 C wire is used or if length exceeds wire length in...

Страница 15: ...orrectly positioned in fan orifice Top 1 3 of condenser fan blade should be within fan orifice venturi c Ensure fan hub is positioned correctly with respect to motor housing See Fig 23 d Make sure tha...

Страница 16: ...can be replaced MOTOR TURNS SLOWLY 1 Low static pressure loading of blower while access panel is removed will cause blower to run slowly Particularly at low airflow requests This is normal do not ass...

Страница 17: ...17 6 0 A06310 Fig 16 Wiring Schematic 48DU Single Phase 48DU...

Страница 18: ...system defective switch or connections or inadequate combustion air supply flame roll out switch open STATUS CODE 34 IGNITION PROVING FAILURE Control will try three more times before lockout 14 occurs...

Страница 19: ...rststageandsecondstagecoolingare satisfied the compressorwill shut off NOTE When two stage unit is operating at low stage system vapor suction pressure will be higher than a standard single stage syst...

Страница 20: ...age Ther mal Cutout 72 Compressor voltage sensed then disappears while cooling or heat ing demand exists Possible causes are internal compressor over load trip or start relay not releasing if installe...

Страница 21: ...nes what heating stage to run based on feedback from the UI If the UI is asking for low stage gas heat the ignition control will changetheinducerspeedtolow speedand keepthe gasvalve energized on low s...

Страница 22: ...ate and clockwise in to increase input rate REGULATOR COVER SCREW PLASTIC ADJUST SCREW LOW STAGE GAS PRESSURE REGULATOR ADJUSTMENT MANIFOLD PRESSURE TAP INLET PRESSURE TAP ON OFF SWITCH REGULATOR SPRI...

Страница 23: ...one revolution takes 84 sec and the heating value of the gas is 1050 Btu ft3 Proceed as follows a 84 sec to complete one revolution b 3600 84 42 9 c 42 9 x 2 85 8 ft3 of gas flow hr d 85 8 x 1050 90...

Страница 24: ...oblem in the case of a gas component failure To initiate the component test procedure ensure that there arenoUIinputstothecontrol theABCDconnectorcan beremoved fromthe Infinitycontrol boardfor thisope...

Страница 25: ...eading Indoor air CFM must be within the normal operating range of the unit TO USE COOLING CHARGING CHARTS Take the liquid line temperature and read the manifold pressure gauges Refer to the chart to...

Страница 26: ...578 41 39 36 30 384 108 103 98 88 2647 42 40 37 31 394 110 105 100 90 2716 44 41 38 32 404 112 107 102 92 2785 45 42 39 33 414 114 109 104 94 2854 46 43 40 34 424 116 111 106 96 2923 47 44 41 35 434 1...

Страница 27: ...nsional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or clean cleanable type at least twice d...

Страница 28: ...ly After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observed in...

Страница 29: ...performing any service that may risk exposure ofcompressor oil to the roof take appropriate precautions to protect roofing Procedures which risk oil leakage include but are not limited to compressor r...

Страница 30: ...mand for compressor operation the contactor may be stuck closed or there is a wiring error The control will flash the appropriate fault code COMPRESSOR THERMAL CUTOUT If the control senses the compres...

Страница 31: ...should fail low ambient cooling will not be allowed Defrost will occur at each time interval during heating operation but will terminate after 5 minutes If there is a thermistor out of range error de...

Страница 32: ...h 520 psig low side retard S Use hoses with 750 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oils S...

Страница 33: ...operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size UI temperature set too low Reset UI setting Low refrigerant charge Locate leak repair...

Страница 34: ...unit 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace fil...

Страница 35: ...ESS III START UP ELECTRICAL SUPPLY VOLTAGE __________________________________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR...

Страница 36: ...W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48DU 2SI Replaces 48DU 1SI Print...

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