Carrier 48DU Series Скачать руководство пользователя страница 16

16

Non--Communicating Emergency Cooling/Heating Mode) and
will display Status Code 16, System Communication Fault, on

amber STATUS LED. No further troubleshooting information will
be available at UI until communications are re--established.
If either COMM LED does not light within proper time period and

status codes are not displayed;

1. Check system transformer high-- and low--voltage to be sure

the system is powered.

2. Check ABCD connection on both boards.
3. Check fuse on furnace board to be sure it is not blown. If fuse

is open, check system wiring before replacing it to be sure a

short does not cause a failure of replacement fuse.

If COMM LED does not light within proper time period and status
code is displayed:

1. Check system wiring to be sure UI is powered and

connections are made A to A, B to B, etc. and wiring is not
shorted.

Miswiring

or

shorting

of

the

ABCD

communications wiring will not allow successful
communications.

NOTE

: Shorting or miswiring low--voltage system wiring will not

cause damage to unit control or UI but may cause low voltage fuse
to open.

C. Indoor Fan Motor Troubleshooting

The indoor fan is driven by an ECM motor consisting of two parts:

the control module and the motor winding section. Do not assume

motor or module is defective if it will not start. Use the designed--in
LED information aids and follow troubleshooting steps described

below before replacing motor control module or entire motor.
Motor control module is available as a replacement part.
VERIFY MOTOR WINDING SECTION

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
After disconnecting power from the ECM motor, wait at least

5 minutes before removing the control section. Internal

capacitors require time to discharge.

!

WARNING

Before proceeding to replace a motor control module:

1. Check motor winding section to be sure it is functional.
2. Remove motor control module section and unplug winding

plug. Motor shaft should turn freely, resistance between any

two motor leads should be similar and resistance between
any motor lead and unpainted motor end should exceed
100,000 ohms.

3. Failing any of these tests, entire ECM motor must be

replaced.

4. Passing all of the tests, motor control module alone can be

replaced.

MOTOR TURNS SLOWLY

1. Low static pressure loading of blower while access panel is

removed will cause blower to run slowly. Particularly at low

airflow requests. This is normal, do not assume a fault exists.

2. Recheck airflow and system static pressure using UI service

screens with access panel in place.

NOTE

: Blower motor faults will not cause a lockout of blower

operation. The fan coil control will attempt to run the blower motor
as long as UI maintains a demand for airflow. The control will not
operate electric heaters while a fault condition exists. The control
communicates with the motor at least once every five seconds, even
when the motor is idle. If, during operation, the control does not

communicate with the motor for more than 25 seconds, the motor
will shut itself down and wait for communications to be
reestablished.

D. Furnace Control Troubleshooting

Furnace control faults indicated by flashing codes on the amber

system STATUS LED can be resolved using troubleshooting
information provided below. Codes are listed in order of their

priority, highest to lowest. Though multiple faults can exist at any

time, only the highest priority code will be displayed on STATUS
LED. Clearing the indicated fault when multiple faults exist will

cause the next highest priority Status Code to be flashed. All
existing faults, as well as a fault history, can be viewed at UI.
STATUS CODE CONTINUOUS OFF
Check for 230 VAC at L1 and L2, and 24 VAC at SEC--1 and

SEC--2.
STATUS CODE CONTINUOUS ON
Control has 24 VAC power.
STATUS CODE 11 -- NO PREVIOUS CODE
Stored status codes are erased automatically after 72 hours.
STATUS CODE 12 -- BLOWER ON AFTER POWER UP

(230 VAC or 24 VAC) Blower runs for 90 seconds if unit is powered
up during a call for heat (R--W/W1 closed) or (R--W/W1 opens)

during blower on--delay period.
STATUS CODE 13 -- LIMIT CIRCUIT LOCKOUT

Lockout occurs if a limit or flame rollout switch is open longer than
3 minutes or 10 successive limit trips occurred during high heat.

Control will auto reset after three hours. Refer to status code 33.
STATUS CODE 14 -- IGNITION LOCKOUT
Control will auto reset after three hours. Refer to status code 34.
STATUS CODE 15 -- BLOWER MOTOR LOCKOUT
Indicates the blower failed to reach 250 RPM or the blower failed

to communicate within 30 seconds after being turned ON in two

successive heating cycles. Control will auto reset after 3 hours. Refer
to status code 41.

A06026

Fig. 15 -- Detail of Furnace Board

48D

U

Содержание 48DU Series

Страница 1: ...Checking Cooling and Heating Control Operation 25 Checking and Adjusting Refrigerant Charge 25 Refrigerant Charge 25 No Charge 25 Low Charge Cooling 25 To Use Cooling Charging Charts 25 Non Communicat...

Страница 2: ...w NOx units designed for California installations These models meet the California maximum oxides of nitrogen NOx emissions requirements of 40 nanograms joule or less as shipped from the factory and m...

Страница 3: ...Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 024 030 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8 771 44 5 16 1126...

Страница 4: ...4 A06323 Fig 5 48DU024 030 Unit Dimensions...

Страница 5: ...5 A06324 Fig 6 48DU036 060 Unit Dimensions...

Страница 6: ...OIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Airflow Cfm Comfort Variable based on Comfort Roll back see User Interface i...

Страница 7: ...e for high capacity type Air filter pressure drop for non standard filters must not exceed 0 08 in wg Step 3 Provide Clearances The required minimum service clearances are shown in Fig 5 and 6 Adequat...

Страница 8: ...strip screws when re securing the unit If a screw is stripped replace the stripped one with a larger diameter screw included WARNING Rigging Lifting of Unit 1 Bend top of brackets down approximately...

Страница 9: ...Sheet Metal and Air Conditioning Contractors National Association SMACNA and Air Conditioning Contractors Association ACCA minimum installation standards for residential heating and air conditioning s...

Страница 10: ...OUTLET C99013 Fig 9 Condensate Trap Step 8 Install Gas Piping The gas supply pipe enters the unit through the access hole provided The gas connection to the unit is made to the 1 2 in FPT gas inlet on...

Страница 11: ...ot use a connector which has previously serviced another gas appliance WARNING 8 Check for gas leaks at the field installed and factory installed gas lines after all piping connections have been compl...

Страница 12: ...HUMIDITY CONTROL COMFORT ROLLBACK ETC WILL BE LOST IF THE OAT IS NOT CONNECTED For detailed mounting instructions for the OAT sensor please refer to TSTATXXSEN01 B installation instructions catalog n...

Страница 13: ...BLK GROUND LEAD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299 Fig 12 Line Power Connections...

Страница 14: ...Supply fuse The CGA Canadian Gas Association units may be fuse or circuit breaker 2 Minimum wire size is based on 60 C copper wire I fother than 60 C wire is used or if length exceeds wire length in...

Страница 15: ...orrectly positioned in fan orifice Top 1 3 of condenser fan blade should be within fan orifice venturi c Ensure fan hub is positioned correctly with respect to motor housing See Fig 23 d Make sure tha...

Страница 16: ...can be replaced MOTOR TURNS SLOWLY 1 Low static pressure loading of blower while access panel is removed will cause blower to run slowly Particularly at low airflow requests This is normal do not ass...

Страница 17: ...17 6 0 A06310 Fig 16 Wiring Schematic 48DU Single Phase 48DU...

Страница 18: ...system defective switch or connections or inadequate combustion air supply flame roll out switch open STATUS CODE 34 IGNITION PROVING FAILURE Control will try three more times before lockout 14 occurs...

Страница 19: ...rststageandsecondstagecoolingare satisfied the compressorwill shut off NOTE When two stage unit is operating at low stage system vapor suction pressure will be higher than a standard single stage syst...

Страница 20: ...age Ther mal Cutout 72 Compressor voltage sensed then disappears while cooling or heat ing demand exists Possible causes are internal compressor over load trip or start relay not releasing if installe...

Страница 21: ...nes what heating stage to run based on feedback from the UI If the UI is asking for low stage gas heat the ignition control will changetheinducerspeedtolow speedand keepthe gasvalve energized on low s...

Страница 22: ...ate and clockwise in to increase input rate REGULATOR COVER SCREW PLASTIC ADJUST SCREW LOW STAGE GAS PRESSURE REGULATOR ADJUSTMENT MANIFOLD PRESSURE TAP INLET PRESSURE TAP ON OFF SWITCH REGULATOR SPRI...

Страница 23: ...one revolution takes 84 sec and the heating value of the gas is 1050 Btu ft3 Proceed as follows a 84 sec to complete one revolution b 3600 84 42 9 c 42 9 x 2 85 8 ft3 of gas flow hr d 85 8 x 1050 90...

Страница 24: ...oblem in the case of a gas component failure To initiate the component test procedure ensure that there arenoUIinputstothecontrol theABCDconnectorcan beremoved fromthe Infinitycontrol boardfor thisope...

Страница 25: ...eading Indoor air CFM must be within the normal operating range of the unit TO USE COOLING CHARGING CHARTS Take the liquid line temperature and read the manifold pressure gauges Refer to the chart to...

Страница 26: ...578 41 39 36 30 384 108 103 98 88 2647 42 40 37 31 394 110 105 100 90 2716 44 41 38 32 404 112 107 102 92 2785 45 42 39 33 414 114 109 104 94 2854 46 43 40 34 424 116 111 106 96 2923 47 44 41 35 434 1...

Страница 27: ...nsional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or clean cleanable type at least twice d...

Страница 28: ...ly After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observed in...

Страница 29: ...performing any service that may risk exposure ofcompressor oil to the roof take appropriate precautions to protect roofing Procedures which risk oil leakage include but are not limited to compressor r...

Страница 30: ...mand for compressor operation the contactor may be stuck closed or there is a wiring error The control will flash the appropriate fault code COMPRESSOR THERMAL CUTOUT If the control senses the compres...

Страница 31: ...should fail low ambient cooling will not be allowed Defrost will occur at each time interval during heating operation but will terminate after 5 minutes If there is a thermistor out of range error de...

Страница 32: ...h 520 psig low side retard S Use hoses with 750 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oils S...

Страница 33: ...operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size UI temperature set too low Reset UI setting Low refrigerant charge Locate leak repair...

Страница 34: ...unit 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace fil...

Страница 35: ...ESS III START UP ELECTRICAL SUPPLY VOLTAGE __________________________________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR...

Страница 36: ...W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48DU 2SI Replaces 48DU 1SI Print...

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