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cycled off, the fault code will be cleared on the next power--up but
the fault will remain and system operation will not be as expected.

This is because on power--up, the unit control cannot discern the

difference between an open sensor or if a sensor is not installed.
Step 2—Sequence of Operation

The 48DU packaged unit is designed for installation with a

communicating UI. This unit will not respond to commands

provided by a common thermostat except under certain emergency
situations described in Step 1—Start--Up and Troubleshooting.
The UI uses temperature, humidity and other data supplied from
indoor and outdoor system components to control heating or

cooling system for optimum comfort. The unit will be commanded

by UI to supply airflow. The unit will operate the indoor blower at
requested airflow for most modes.
INDOOR AIRFLOW ADJUSTMENTS
The nominal requested airflow for air conditioner operations will be

350 cfm per ton of nominal cooling capacity as defined by unit size.
Actual airflow request will be adjusted from nominal using indoor

and outdoor temperature and indoor humidity data to optimize the

system operation for occupant comfort and system efficiency. Refer
to UI literature for further system control details.

UNIT OPERATION HAZARD

Failure to follow this caution may result in unit damage.
For cooling operation, the recommended airflow is 350 to 450

cfm for each 12,000 Btuh of rated cooling capacity. For

heating operation, the airflow must produce a temperature rise

that falls within the range stamped on the unit rating plate.

CAUTION

!

For gas heat operations, Table 4 shows the temperature rise in each
gas heating mode. Refer to these tables to determine the desired

heating airflow for the system being installed.

NOTE

: Be sure that all supply--and return--air grilles are open, free

from obstructions, and adjusted properly.Airflow can be changed
using the UI. See UI installation instructions for more detail.

NOTE

: Once the compressor has started and then has stopped, it

should not be started again until 4 minutes have elapsed. The
cooling cycle remains “on” until the room temperature drops to
point that is slightly below the cooling control setting of the UI.

AIR CONDITIONER SEQUENCE OF OPERATION
COOLING OPERATION
With a call for first stage cooling, the outdoor fan, and low stage
compressor are energized. If low--stage cannot satisfy cooling

demand, high--stage cooling is energized by the UI. After second
stage is satisfied, the unit returns to low--stage operation until first

stage is satisfied or until second stage is required again. When both
first stage and second stage cooling are satisfied, the compressor will

shut off.

NOTE

: When two--stage unit is operating at low--stage, system

vapor (suction) pressure will be higher than a standard
single--stage system or high--stage operation.

NOTE

: Outdoor fan motor will continue to operate for one

minute after compressor shuts off, when outdoor ambient is
greater than or equal to 100

°

F.

UTILITY INTERFACE WITH INFINITY CONTROL
The utility curtailment relay should be connected to factory

supplied pigtails (PINK, connected to R, VIOLET connected to
Y2 on the control board) located in the low voltage splice box

(See Fig. 13, 14 and 16). This input allows a power utility device

to interrupt compressor operation during peak load periods.
When the utility sends a signal to shut the system down, the UI

will display “Curtailment Active”.
COMPRESSOR OPERATION
When the compressor is operating in low stage, the modulating

ring is deactivated, allowing two internal bypass ports to close off

33% of the scroll compression area so the system operates at part
load capacity. The 24--volt solenoid coil is de--energized in

low--stage operation.
When the compressor is operating at high stage, the modulating

ring is activated, sealing the bypass ports, which allows the

compressor to operate at full load capacity. The 24--volt solenoid
coil is energized in high stage operation.
CRANKCASE HEATER OPERATION (IF APPLICABLE)
The crankcase heater is energized during off cycle below 65

_

F

outdoor air temperature.
OUTDOOR FAN MOTOR OPERATION
The outdoor unit control energizes the outdoor fan any time the

compressor is operating. The outdoor fan remains energized if a
pressure switch or compressor overload should open. Outdoor fan

motor will continue to operate for one minute after the
compressor shuts off when the outdoor ambient is greater than or

equal to 100

_

F.

TIME DELAYS--AIR CONDITIONER OPERATIONS
The unit time delays include:

S

Five minute time delay to start cooling operation when
there is a call from the thermostat or user interface. To
bypass this feature, momentarily short and release

Forced Defrost pins.

Table 4—

Air Delivery and Temperature Rise at Rated Heating Input

Unit

Rated Heating Input (Btu/hr)

Heating Rise Range (

o

F)

Heating Rise (Either Stage,

°

F)

High Stage

Low Stage

High Stage

Low Stage

“Efficiency”

“Comfort”

High Stage

Low Stage High Stage Low Stage

48DU(--,N)024040

48DU(--,N)030040

40,000

26,000

20 -- 50

15--45

35

30

40

35

48DU(--,N)030060

48DU(--,N)036060

48DU(--,N)042060

60,000

39,000

25 -- 55

25 -- 55

40

50

48DU(--,N)036090

48DU(--,N)042090

48DU(--,N)048090

48DU(--,N)060090

90,000

58,500

35 -- 65

35 -- 65

50

55

48DU(--,N)048115

48DU(--,N)060115

115,000

75,000

30 -- 60

30 -- 60

45

50

48DU(--,N)048130

48DU(--,N)060130

130,000

84,500

35 -- 65

35 -- 65

50

55

Airflow delivery values for external static pressure values of up to 1” wc.

48D

U

Содержание 48DU Series

Страница 1: ...Checking Cooling and Heating Control Operation 25 Checking and Adjusting Refrigerant Charge 25 Refrigerant Charge 25 No Charge 25 Low Charge Cooling 25 To Use Cooling Charging Charts 25 Non Communicat...

Страница 2: ...w NOx units designed for California installations These models meet the California maximum oxides of nitrogen NOx emissions requirements of 40 nanograms joule or less as shipped from the factory and m...

Страница 3: ...Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 024 030 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8 771 44 5 16 1126...

Страница 4: ...4 A06323 Fig 5 48DU024 030 Unit Dimensions...

Страница 5: ...5 A06324 Fig 6 48DU036 060 Unit Dimensions...

Страница 6: ...OIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Airflow Cfm Comfort Variable based on Comfort Roll back see User Interface i...

Страница 7: ...e for high capacity type Air filter pressure drop for non standard filters must not exceed 0 08 in wg Step 3 Provide Clearances The required minimum service clearances are shown in Fig 5 and 6 Adequat...

Страница 8: ...strip screws when re securing the unit If a screw is stripped replace the stripped one with a larger diameter screw included WARNING Rigging Lifting of Unit 1 Bend top of brackets down approximately...

Страница 9: ...Sheet Metal and Air Conditioning Contractors National Association SMACNA and Air Conditioning Contractors Association ACCA minimum installation standards for residential heating and air conditioning s...

Страница 10: ...OUTLET C99013 Fig 9 Condensate Trap Step 8 Install Gas Piping The gas supply pipe enters the unit through the access hole provided The gas connection to the unit is made to the 1 2 in FPT gas inlet on...

Страница 11: ...ot use a connector which has previously serviced another gas appliance WARNING 8 Check for gas leaks at the field installed and factory installed gas lines after all piping connections have been compl...

Страница 12: ...HUMIDITY CONTROL COMFORT ROLLBACK ETC WILL BE LOST IF THE OAT IS NOT CONNECTED For detailed mounting instructions for the OAT sensor please refer to TSTATXXSEN01 B installation instructions catalog n...

Страница 13: ...BLK GROUND LEAD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299 Fig 12 Line Power Connections...

Страница 14: ...Supply fuse The CGA Canadian Gas Association units may be fuse or circuit breaker 2 Minimum wire size is based on 60 C copper wire I fother than 60 C wire is used or if length exceeds wire length in...

Страница 15: ...orrectly positioned in fan orifice Top 1 3 of condenser fan blade should be within fan orifice venturi c Ensure fan hub is positioned correctly with respect to motor housing See Fig 23 d Make sure tha...

Страница 16: ...can be replaced MOTOR TURNS SLOWLY 1 Low static pressure loading of blower while access panel is removed will cause blower to run slowly Particularly at low airflow requests This is normal do not ass...

Страница 17: ...17 6 0 A06310 Fig 16 Wiring Schematic 48DU Single Phase 48DU...

Страница 18: ...system defective switch or connections or inadequate combustion air supply flame roll out switch open STATUS CODE 34 IGNITION PROVING FAILURE Control will try three more times before lockout 14 occurs...

Страница 19: ...rststageandsecondstagecoolingare satisfied the compressorwill shut off NOTE When two stage unit is operating at low stage system vapor suction pressure will be higher than a standard single stage syst...

Страница 20: ...age Ther mal Cutout 72 Compressor voltage sensed then disappears while cooling or heat ing demand exists Possible causes are internal compressor over load trip or start relay not releasing if installe...

Страница 21: ...nes what heating stage to run based on feedback from the UI If the UI is asking for low stage gas heat the ignition control will changetheinducerspeedtolow speedand keepthe gasvalve energized on low s...

Страница 22: ...ate and clockwise in to increase input rate REGULATOR COVER SCREW PLASTIC ADJUST SCREW LOW STAGE GAS PRESSURE REGULATOR ADJUSTMENT MANIFOLD PRESSURE TAP INLET PRESSURE TAP ON OFF SWITCH REGULATOR SPRI...

Страница 23: ...one revolution takes 84 sec and the heating value of the gas is 1050 Btu ft3 Proceed as follows a 84 sec to complete one revolution b 3600 84 42 9 c 42 9 x 2 85 8 ft3 of gas flow hr d 85 8 x 1050 90...

Страница 24: ...oblem in the case of a gas component failure To initiate the component test procedure ensure that there arenoUIinputstothecontrol theABCDconnectorcan beremoved fromthe Infinitycontrol boardfor thisope...

Страница 25: ...eading Indoor air CFM must be within the normal operating range of the unit TO USE COOLING CHARGING CHARTS Take the liquid line temperature and read the manifold pressure gauges Refer to the chart to...

Страница 26: ...578 41 39 36 30 384 108 103 98 88 2647 42 40 37 31 394 110 105 100 90 2716 44 41 38 32 404 112 107 102 92 2785 45 42 39 33 414 114 109 104 94 2854 46 43 40 34 424 116 111 106 96 2923 47 44 41 35 434 1...

Страница 27: ...nsional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or clean cleanable type at least twice d...

Страница 28: ...ly After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observed in...

Страница 29: ...performing any service that may risk exposure ofcompressor oil to the roof take appropriate precautions to protect roofing Procedures which risk oil leakage include but are not limited to compressor r...

Страница 30: ...mand for compressor operation the contactor may be stuck closed or there is a wiring error The control will flash the appropriate fault code COMPRESSOR THERMAL CUTOUT If the control senses the compres...

Страница 31: ...should fail low ambient cooling will not be allowed Defrost will occur at each time interval during heating operation but will terminate after 5 minutes If there is a thermistor out of range error de...

Страница 32: ...h 520 psig low side retard S Use hoses with 750 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oils S...

Страница 33: ...operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size UI temperature set too low Reset UI setting Low refrigerant charge Locate leak repair...

Страница 34: ...unit 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace fil...

Страница 35: ...ESS III START UP ELECTRICAL SUPPLY VOLTAGE __________________________________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR...

Страница 36: ...W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48DU 2SI Replaces 48DU 1SI Print...

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