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AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

High voltage equipment is 

utilized in the process.  Arcing 

in  the  vicinity  of  flammable  or 

combustible materials may 

occur. Personnel are exposed 

to high voltage during operation 

and maintenance.

Protection against inadvertent 

arcing that may cause a fire or 

explosion is lost if safety circuits 

are disabled during operation.

Frequent power supply shut-

down indicates a problem in 

the system which requires 

correction.

An electrical arc can ignite 

coating materials and cause a 

fire or explosion.

Unless  specifically  approved  for  use  in  hazardous 

locations, the power supply, control cabinet, and all 

other electrical equipment must be located outside 

Class I or II, Division 1 and 2 hazardous areas in 

accordance with NFPA-33 and EN 16985.

 

Turn the power supply OFF before working on the 

equipment.

 

Test only in areas free of flammable or combustible 

material.

 

Testing may require high voltage to be on, but only 

as instructed.

 

Production should never be done with the safety 

circuits disabled.

 

Before turning the high voltage on, make sure no 

objects are within the sparking distance.

Electrical Discharge

Electrical 

Equipment

Certain materials may be 

harmful if inhaled, or if there 

is contact with the skin.

Follow the requirements of the Safety Data Sheet 

supplied by coating material manufacturer.

Adequate exhaust must be provided to keep the air 

free of accumulations of toxic materials.

Use a mask or respirator whenever there is a chance 

of inhaling sprayed materials. The mask must be 

compatible with the material being sprayed and its 

concentration. Equipment must be as prescribed 

by an industrial hygienist or safety expert, and be 

NIOSH approved.

Chemical Hazard

Toxic Substances

Spray applicators require that aluminum inlet fittings 

be replaced with stainless steel. 

Aluminum is widely used in other spray application 

equipment - such as material pumps, regulators, 

triggering valves, etc. Halogenated hydrocarbon 

solvents must never be used with aluminum 

equipment  during  spraying,  flushing,  or  cleaning.  

Read the label or data sheet for the material you 

intend to spray. If in doubt as to whether or not a 

coating or cleaning material is compatible, contact 

your coating supplier. Any other type of solvent may 

be used with aluminum equipment.

Halogenated hydrocarbon 

solvents for example: 

methylene chloride and 1,1,1, 

- Trichloroethane are not 

chemically compatible with the 

aluminum that might be used 

in many system components.  

The chemical reaction 

caused by these solvents 

reacting with aluminum can 

become violent and lead to an 

equipment explosion.

Explosion Hazard —

Incompatible Materials

Spray Area

Return To Contents

CP-13-03-R4  (05/2020)

8 / 35

www.carlisleft.com

SAFETY

EN

Содержание Ransburg

Страница 1: ...PRECAUTIONS and all instructions in this manual Keep this Service Manual for future reference Model 80102 21X Electric Motor 9060 High Voltage Controller for No 2 Process Handgun HV2 Electric Motor CP...

Страница 2: ...een changed from revision CP 13 03 3 to revision CP 13 03 R4 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual CP 13 03 R4 05 2020 2 35 www carlisleft...

Страница 3: ...ltage Cable 15 No 2 Process Handgun Trigger Signal 15 Controller Schematic HV2 16 OPERATION 17 21 Start Up 17 Basic Operations 17 kV Test Jumper 18 Setpoint Operations 18 Faults 18 Fault Descriptions...

Страница 4: ...ncile such differences WARNING WARNING The user MUST read and be familiar with the Safety Section in this manual and the safety literature therein identified This equipment is intended to be used by t...

Страница 5: ...booth ventilation must be kept at the rates required by NFPA 33 EN 16985 country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combustible so...

Страница 6: ...rtent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system which require...

Страница 7: ...ring or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm section...

Страница 8: ...tact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials...

Страница 9: ...Handgun The processor circuitry provides the maximum in applicator transfer efficiency while maintaining the maximum safety The 9060 Controller for the No 2 Process Handgun has a fixed setpoint value...

Страница 10: ...torage and Shipping Temperature 40 F to 185 F 40 F to 185 F Humidity 95 Non Condensing Environmental Physical Electrical Input Voltage 100 240 VAC Input Current 1A RMS max Frequency 50 or 60 Hertz Wat...

Страница 11: ...No 9060 CONTROLLER FEATURES 1 kV Display 2 High Voltage On Indicator 3 Reset Button 4 A Display 5 Fault Indicator 6 On Off Switch 7 High Voltage Cable Connector 8 Fuses 9 Ground Lug 10 AC Inlet Recep...

Страница 12: ...ger signal if OFF This will NOT prevent any other active fault conditions from triggering a new fault There is a 5 second fault reset delay timer that inhibits the triggering of high voltage immediate...

Страница 13: ...ed in series between the neutral AC input connection and the neutral input connection of the AC line power filter Spare Fuses The Controller also comes with two 2 spare fuses 250V 1A 5mm x 20mm mounte...

Страница 14: ...quipment LOCATION OF THE 9060 Installation of the Controller must be a minimum of 6 1m 20 fromwherethespraytargetislocatedinaccordance withfederal state andlocalcodes Theareashouldprotect theControlle...

Страница 15: ...s not close to areas of high temperature 129 F The operator should have free movement of the applicator and all bend radii of the cable should not be less than 6 inches 15 cm Connect the high voltage...

Страница 16: ...Figure 7 Controller Schematic HV2 Return To Contents CP 13 03 R4 05 2020 16 35 www carlisleft com INSTALLATION EN...

Страница 17: ...actual current draw shown in Figure 9 The green and yellow regions of the bar graphs meter indicate outputcurrentisintheoptimumrangeformaximumtransfer efficiency The red region of the bar graph indic...

Страница 18: ...oltage Setpoint The voltage on the 9060 High Voltage Controller when configured for use with the No 2 Process Handgun 80102 21X isNOTadjustable TheElectricMotorNo 2Handgun is designed to operate only...

Страница 19: ...will show in the uA display This faultwilloccurifthemicroprocessordetectsalossofground atthehighvoltagesection Ifthisfaultoccurs resetthefault This fault can be caused by a broken ground path between...

Страница 20: ...able Fault Display Feedback Fault FF This fault will occur if the microprocessor detects a loss of the current feedback signal If this occurs reset the fault If this fault occurs repeatedly refer to t...

Страница 21: ...e Fault Troubleshooting Section Figure 17 Boot Fault Display The boot fault error code displayed on the uA display appears very similar to the ground fault Verify that the first character appears as a...

Страница 22: ...To Measure Resistance If shocks or sparks are noticed at any point in the spray system immediatelyturnoffthepowersupplyandcheckthe complete system for proper grounding Proper grounding of the spray g...

Страница 23: ...ectly the problem is with the power supply Consult the Troubleshooting Guide to locate the specific problem 8 Disconnect the Test Probe 76652 01 and reposition jumper J8 so that it covers only one ter...

Страница 24: ...if jumper 17 is shorted The overload threshold for the 80102 21X units is set to 140 A Checkforloosewiringbetweenthepcboardconnector and the high voltage section by pulling on each wire Repair if nece...

Страница 25: ...oltage controller Turn on the power and place a jumper across the KV Test Jumper If the fault occurs send the voltage controller in for repair If no fault occurs continue Eitherthehighvoltagecableorif...

Страница 26: ...is between 90 and 264 VAC Replace blown defective fuse Properly attach connector Verify connection to the voltage across terminals L2 and N of 1TB is between 90 and 264 VAC Voltage across terminals 1A...

Страница 27: ...ly attach connector J3 and verify that trigger input line is connected into the 5th position from bot tom of case Verify continuity between 1CON 3 and J3 5 See Figure 18 Properly attach J2 and verify...

Страница 28: ...rom the factory are located on the inside of the top lid of the cabinet Fuses 1FU 2FU 1 Insertscrewdriverintoslotintotherespectivefuseholder push in and rotate counter clockwise 2 Remove screwdriver a...

Страница 29: ...C Board 1 Ensure power supply is unplugged from AC outlet and open cabinet lid 2 Disconnect plugs connectors J7 J3 J2 and J1 from main PC board see Figure 18 3 Remove 3 screws from heat sink base and...

Страница 30: ...Figure 18 9060 80102 21X Internal Component Locations J1 J2 J3 J7 3 2 Return To Contents CP 13 03 R4 05 2020 30 35 www carlisleft com MAINTENANCE EN...

Страница 31: ...al number of the voltage controller is located on the left outside face of the main enclosure 2 No 2 Process Gun Electric Motor 1 Domestic 2 European 3 China 80102 2 1 X TABLE B PLUG SELECTION TABLE A...

Страница 32: ...6 28 9060 High Voltage Controller PC Mainboard 79428 00 Power Supply 24V 24VDC Power Supply 1PS 19370 XX Cable Assembly Superflex XX denotes cable length not shown 79350 03 9060 High Voltage Cascade S...

Страница 33: ...de HV Probe Meter w Test Leads and Paint Test Probe LSCH0009 Dielectric Grease 88 oz tube 76453 00 Conduit Adapter Kit 20868 00 120 Volt Circuit Tester Description Part No 9060 HIGH VOLTAGE CONTROLLER...

Страница 34: ...ption CP 13 03 R4 Replaces CP 13 03 3 with the folowing changes 1 Update manual to latest design format All 2 Add 20868 00 120 Volt Circuit Tester 33 Page s Return To Contents CP 13 03 R4 05 2020 34 3...

Страница 35: ...es is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and Binks ar...

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