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Technical user manual SLC

 

General

 

www.cargofloor.com 

 
 

 www.cargofloor.com   

Page 4

 

 Version 01 / July 10

th

, 2017 

Y) 

It is at all times advisable to stop the Cargo Floor system when all the piston rods are retracted. 
This is usually the case when the floor profiles are positioned towards the unloading end (vehicle 
doors). Unretracted piston rods may cause damage to the Cargo Floor system. 

Z) 

To prevent damage to the floor profiles, exercise caution and limit the dump height as much as 
possible. The transport of unauthorised goods, such as aggressive, corrosive, hot, hard, sharp and 
viscous materials may cause damage to the Cargo Floor system and the vehicle. Avoid loading 
and unloading sharp objects. Loads that are softer than the hardness of the floor profiles will 
extend the service life of your system; if in doubt, use a protective cloth or consult your dealer. 

AA)  Forklift trafficable. In principle, the floors are completely trafficable and can be driven over by 

forklifts, but always consult your dealer for advice on the maximum loads allowed on your vehicle. 
Overloading will cause damage to the Cargo Floor system and the vehicle. 

BB)  Always return emergency control(s) to their original non-activated position after use. 
CC)  During the operation of the system, test the temperature of the oil by touching the side of the tank. 

If the oil is so hot that you cannot continue to touch the tank, switch off the pump to allow the oil to 
cool off and determine what is causing the overheating. Stop loading or unloading if the oil is too 
hot, as this will irreversibly cause damage to the Cargo Floor system and the other hydraulic 
components. 
WARNING:  TOUCHING OVERHEATED OIL AND COMPONENTS CAN CAUSE BURNS AND 
INJURIES! 
Option: your Cargo Floor system could be equipped with an oil temperature safety switch which will 
switch off the system automatically when it starts to overheat.  

DD)  During loading and unloading operations, the load should be spread to give an even weight 

distribution over the floor area, otherwise the load may stall. Tip: when transporting pallets, place 
softwood boards of  300 x 18 x 2350 mm. [12” x 0.75” x 92.5”] to distribute the pressure more 
evenly. 

EE)  The constant pressing of the load against the head board or the doors can lead to extra wear of 

the complete system. Also the construction can be damaged. Please consult your supplier about 
the optimizing possibilities or in order to prevent problems occurring.  

FF)  The user/operator/driver that is operating the Cargo Floor system is compelled to remain a safe 

distance from the Cargo Floor system at all times, from the time of switching on the hydraulic pump 
until turning it off. He should ensure that no dangerous situations can occur. When the process 
malfunctions or if other people are present he should shut down the Cargo Floor system, or 
hydraulic pump, immediately.  

GG)  No unauthorized alterations/modifications/changes/adjustments may be made to any part of the 

Cargo Floor drive unit and system. 

 

WARRANTY 

Warranty is subject to prior approval by Cargo Floor B.V.! To request warranty coverage, visit 
www.cargofloor.com to fill out and submit the warranty application form provided there; do not forget to 
include your Cargo Floor system number on the form. 
 

 

 

 

Содержание CF500 SLC

Страница 1: ...BLE OF CONTENTS GENERAL 1 Important recommendations and guidelines 2 Health and safety short list 5 Emergency stop 5 Start up check list before operation unloading loading 5 Stickers 6 How to check th...

Страница 2: ...T ALL TIMES product could fall on top of you Both could result in damages and or injuries It is always advisable to use the pneumatic door lock if provided B 1 Check that the vehicle s quick detachabl...

Страница 3: ...he Cargo Floor system and the hydraulic pump must be shut down immediately Subsequently check all the checkpoints before switching the pump and the Cargo Floor system back on To prevent the oil from o...

Страница 4: ...the oil is too hot as this will irreversibly cause damage to the Cargo Floor system and the other hydraulic components WARNING TOUCHING OVERHEATED OIL AND COMPONENTS CAN CAUSE BURNS AND INJURIES Opti...

Страница 5: ...on on one of the control switches By turning all switches to position 0 By putting the handle of the control valve in the middle 0 position only B and A control Turning off the PTO pump engine Turning...

Страница 6: ...July 10th 2017 STICKERS This WARNING STICKER DECAL has been supplied with the drive unit in two fold It should be attached near the control box and on the rear door in such a way that it is easy to r...

Страница 7: ...e 7 Version 01 July 10th 2017 C STICKERS DECALS ON THE CONTROL BOX ONLY WITH B AND E CONTROL STICKERS DECALS ON THE SWITCHES Switch B control Switch B control Switch E control Switch E control D STICK...

Страница 8: ...of the floor moves simultaneously towards the open rear doors of the trailer The 3 individual movements go the opposite way towards the front headboard of the trailer LOADING The complete surface of...

Страница 9: ...loading position Non electrical B control B control with loading stop unloading over a manual handle with unique S detent mechanism in order to determine loading stop unloading position on off switchi...

Страница 10: ...sed to power the Cargo Floor system must comply with the following specifications CF500 SLC CF100 SLC CF500 SLC Power Speed CF3 LP 2 CF600 HDC CF800 Advised pump capacity l min gpm 110 29 70 18 180 48...

Страница 11: ...ating temperature range is between 15 and 40 C 59 and 104 F Note The suggested maximum viscosity value for start up is 1000 cSt Temperature below 25 13 F degree Celsius Use the following warm up proce...

Страница 12: ...com Page 12 Version 01 July 10th 2017 IDENTIFICATION PLATE Attention With all communications we will ask for the system number Fill out your system number here to have it present at all times Underne...

Страница 13: ...6 1 3 10 Advised pump capacity Flow ltr min gpm 110 29 70 18 5 180 47 6 130 34 110 29 110 29 Pressure bar psi 250 3 625 200 2 900 250 3 625 175 2 538 220 3 200 250 3 625 Max pump capacity Flow ltr min...

Страница 14: ...Specifications of the screws M12 x 30 countersunk screws with hexagon socket class 10 9 galvanized DIN 7991 dacromet The torque is 100 140 Nm 72 105 lbf ft Regular checks and preventive maintenance T...

Страница 15: ...that the threaded rod 1 is fastened securely to the switching valve with pressing and pulling the stroke is exactly 12 mm 0 5 If not then screw the threaded rod 1 as far as possible into the plunger a...

Страница 16: ...caused by overheated oil T max 70 C 158 F Malfunction caused by overloading or injudicious use Malfunction caused by improper repair work or repair work which is carried out by third parties Malfuncti...

Страница 17: ...strict liability in tort and negligence Any defective part s must be shipped freight prepaid to your dealer who will contact Cargo Floor B V Except as expressly set forth above Cargo Floor B V makes...

Страница 18: ...Floor in the position stop 0 if the handle is in the position 1 or 2 the system immediately starts to move when the pump PTO is activated LOADING UNLOADING FUNCTION PRECHECK BE CAREFUL when starting t...

Страница 19: ...Technical user manual SLC A control www cargofloor com www cargofloor com Page 19 Version 01 July 10th 2017 HYDRAULIC CIRCUIT DIAGRAM A CONTROL...

Страница 20: ...stem is insufficient Too much load Unload part of load with crane Pollution between the Floor profiles Clean Frost Thaw 4 Individual movement is incorrect when unloading With a full and empty trailer...

Страница 21: ...OADING UNLOADING FUNCTION PRECHECK BE CAREFUL when starting the pump pto the floor could start moving immediately In certain configurations the functions can be different from the standard situation a...

Страница 22: ...lways returns to 0 position This is necessary to prevent conflict situations arising when using the CF4 remote control Mounted below the CF3 switch is a connector to which the CF4 switch or the RX REC...

Страница 23: ...tton A for 2 seconds Led 1 2 4 and 5 will light up briefly Led 4 will start to blink if there is a connection between the remote control and the app receiver The transmitter will automatically switch...

Страница 24: ...always deactivated to the original non activated position Activation of the manual override ON Remove the yellow security clip and turn in clockwise the red button on top of the on off GS02 solenoid...

Страница 25: ...Technical user manual SLC B control www cargofloor com www cargofloor com Page 25 Version 01 July 10th 2017 ELECTRICAL CIRCUIT DIAGRAM B CONTROL...

Страница 26: ...Technical user manual SLC B control www cargofloor com www cargofloor com Page 26 Version 01 July 10th 2017 HYDRAULIC CIRCUIT DIAGRAM...

Страница 27: ...ment is difficult and or incorrect with a full trailer Pressure control valve Tipper valve Turn tipper valve in correct position Pressure control valve pulling vehicle max pressure too low Measure max...

Страница 28: ...OF E CONTROL SWITCHES PRECHECK BE CAREFUL when starting the pump pto the floor could start moving immediately In certain configurations the functions can be different from the standard situation as de...

Страница 29: ...sing when using the CF8 remote control Mounted below the CF7 switch is a connector to which the CF8 switch or the RX RECEIVER can be connected without the need for any adjustments Normally the CF7 swi...

Страница 30: ...tton A for 2 seconds Led 1 2 4 and 5 will light up briefly Led 4 will start to blink if there is a connection between the remote control and the app receiver The transmitter will automatically switch...

Страница 31: ...ivation of the manual override ON Turn out counter clockwise the red button on top of the GS02 solenoid until the click and place back the yellow security clip The system switch off Activation of the...

Страница 32: ...Technical user manual SLC E control www cargofloor com www cargofloor com Page 32 Version 01 July 10th 2017 ELECTRICAL CIRCUIT DIAGRAM E CONTROL...

Страница 33: ...Technical user manual SLC E control www cargofloor com www cargofloor com Page 33 Version 01 July 10th 2017 HYDRAULIC CIRCUIT DIAGRAM...

Страница 34: ...gh heat dissipation and capacity loss Flow independent choke As an option a flow independent choke can be supplied variable choke article number 7370106 The standard mounted choke can simply be change...

Страница 35: ...n correctly Plunger moves with difficulty due to molten seal Replace seals operation plunger 3 Starts immediately after switching on the PTO Switch CF7 Switch movement blocked in the on position Remov...

Страница 36: ...ion in coil Activate manual override G02 temporarily and or repair power supply 8 Floor loads when choosing loading and unloading Solenoid valve G02 loading unloading Manual override G02 is activated...

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