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the ball-link and clevise from turning. Supplied in the kit is plastic linkage fairing, pre-painted to
match the fin colour, which can be glued in place to cover the linkage (see photo page 23).

IMPORTANT NOTE: 

As the pin in the clevise is made from aluminium, and it fits tightly into

the hole in the aluminum servo arm it is imperative that you apply a little grease or light oil to
this joint too make sure that it can swivel smoothly and cannot stick together.

Fit the socket of your extension lead from the receiver into
a small piece of phenolic or plywood and glue into a slot in
the top of the fuselage under the Fin root, to connect the
servo lead into (right). We highly recommend that you pro-
tect the servo extension lead inside the fuselage with alu-
minium tape, or equivalent, and check it regularly - as it is
directly above the exhaust ducting and could be damaged
if you have any accidental wet-starts or similar. You should
add a small plate of 3mm balsa underneath the socket in
the fuselage, and cover this with aluminium tape, as well as
the extension lead where it is routed to the the side of the
fuselage. (see photo P47)

Fuel System

Main tanks

Included in the kit are a pair of ‘kidney-shaped’ composite-kevlar moulded ‘baffled’ fuel tanks
(capacity 2.9 litres each) which have already been joined, fitted with the aluminium sleeves for
the cap, checked for integrity and fitted into your fuselage. They are held in position by the spar
tube, which makes removal for maintenance simple and quick, but when you remove this tube
for transport you can fit a shorter piece of tube (about 350mm long) temporarily to keep the tanks
in position. The angled fuel stopper positions allow you to carry out all normal maintenance of
the tanks without removing them from the fuselage. All necessary hardware to complete the fuel
system is included in the kit (kerosene stoppers, aluminium caps, clunks, tees, brass tube and
clear fuel tubing).

Use the supplied lengths of 4mm brass tubing in the aluminium caps and the kerosene stoppers,
which are all included. Because the main tanks have a baffle in the middle you need to make the
tube inside the tank to the clunk weight from 2 shorter pieces of the flexible tube, with a length
of brass tube in the centre where it passes through the baffle. If you don’t do this the edges of
the hole in the fibreglass baffle will cut thru’ the flexible tubing in just 1 or 2 flights.... (photo P41).

The fuel tube supplied is 4mm I.D. and therefore you must definitely add fuel ‘barbs’ to all the
brass tubes to prevent air being sucked into the fuel system. Provided in the hardware are 10
very short lengths of 4mm I.D brass tube which should be soft-soldered over all the 4mm O.D
brass tubes where the fuel tube will be connected, about 10 -12mm from the ends. Clean both
parts first with ‘Scotchbrite’ or fine sandpaper for good joints (see photo P42).

You can either use heavy clunks in the main tanks, or you can use 2 of the felt clunks provided
in the hardware 

with the felt removed

. The extra drag of 3 felt clunks on the fuel system can

cause high fuel pump voltages, and in extreme cases insufficient flow to your turbine. 

When you finally install the fuel tanks they should not be a loose fit inside the fuselage, and you
can add small foam pads to hold them firmly in position if necessary.

24

(above) Glue the rudder exten-
sion lead socket into a small ply or
phenolic plate on the fuselage.

Содержание Ultra Lightning

Страница 1: ...C A R FMo d e l s U l t r aL i g h t n i n g I n s t r u c t i o nMa n u a l...

Страница 2: ...liged to deny all liability for loss damage or costs which are incurred due to the incompetent or incorrect application and operation of our products or which are connected with such operation in any...

Страница 3: ...walk before fail safe occurs Then start the engine run at about half throttle and repeat this range check Make sure that there is no range reduc tion before fail safe occurs If the range with engine r...

Страница 4: ...parts are extremely strong but fragile at the same time Always keep in mind that these contest airplanes are designed for minimum weight and maximum strength in flight Please take care of it especiall...

Страница 5: ...or similar before gluing to make a perfect joint Of course you should always prepare both parts to be joined before gluing for the highest quality joints At CARF Models we try our best to offer you a...

Страница 6: ...torque for example Futaba S9351 you might have to adjust the cnc milled plywood servo mounts a little With feedback from cus tomers and Reps we hope to provide more servo recommendations in a future u...

Страница 7: ...rol throws it can perform an unlimited schedule in a very small box really surprising for a jet of this size Flying performance like this has never been seen before for a large scale jet We have incor...

Страница 8: ...ully composite conformal baffled fuel cells assembled and installed Complete hardware pack with highest quality items included Complete fuel system hardware including hopper tank clunks fuel tubing an...

Страница 9: ...y assemble the wheels and oleo legs onto your retracts and trial fit to determine the exact mounting position of the units using the countersunk M4 bolts and T nuts sup plied If using our C ARF retrac...

Страница 10: ...installed milled plywood mount at the back of the wheel opening Make up a couple of small hooks paperclips with rubber bands on the sides of the fuselage to hold the slack steering cables out of the w...

Страница 11: ...s equally and mark the positions Prepare the outside of the plastic tube all surfaces of the phenolic hinges and the positions on the door for the phenolic hinges with a light sanding and cleaning Als...

Страница 12: ...leted for you at the factory With it and the exhaust and tailcone removed the plane is just 2 metres long and will fit in even a standard station wagon car or a small box for shipping photos P7 and P8...

Страница 13: ...ont of the bypass firmly in position When the glue is hard you will have a perfect fit between the blocks and the bypass P9 Remove the bypass and tidy up the edges of the glue on the blocks Refit and...

Страница 14: ...y after long periods at idle Important Whatever make of turbine you install please read and follow the manufacturers instructions and recom mendations before installing your motor Some brands of turbi...

Страница 15: ...ll the duct onto the bypass cone and push into place Install the upper bypass and bolt in position Trial fit the fibre glass tailcone onto the fuselage to check that the exhaust tube is centred When a...

Страница 16: ...Before the glue has cured refit the hatch and insert the M4 x 25mm bolts into the T nuts and tighten checking for good alignment Short lengths of tubing stop the bolts coming out and getting lost as...

Страница 17: ...e See photo P31 for a view of the bolt inside the wing just in front of the gear door cylin der The T nut is quite close to the bulkhead in the fuse lage and you may need to grind off the front edge o...

Страница 18: ...bonded to the underneath of the top wing surface at the factory Do not add any extra glue around the curved plywood tabs that hold the T nuts If they are glued directly to the top wing surface you wi...

Страница 19: ...ed with the wing servo cover and painted to match the underside of your wings The hinging is simple and reliable using a length of 2mm wire and plastic tubes combined with the milled phenolic hinge pl...

Страница 20: ...curately in quite a small space You will need to cut a small slot in the wing root rib that the inner ear of the door cyclinder attachment sticks thru see photo P20 and above and you can also carefull...

Страница 21: ...ard of the retract unit so that the servo cover fits flush again because of the thick ness of the hinge and glue photo P34 Reinstall the servo cover retract oleo and wheel Check the fit of the outer d...

Страница 22: ...3 nut to connect to the 1 SWB servo arm and an M3 ball link bolted between the dual phenolic elevator horns with an M3 bolt and M3 lock nut There are 2 lengths of 3mm I D brass tube in the hardware wh...

Страница 23: ...nut onto the aluminium dowel at the front Make sure excess glue does not seep out and glue the fin to the fuselage Some tape on the bottom of the tube in the fuselage stops excess glue dripping onto t...

Страница 24: ...rarily to keep the tanks in position The angled fuel stopper positions allow you to carry out all normal maintenance of the tanks without removing them from the fuselage All necessary hardware to comp...

Страница 25: ...acturing and joining processes Hopper Tank Also included is a 300ml 10 ounce hopper tank and all the hardware required to complete and install it in the plywood sleeve in the bulkhead behind the cockp...

Страница 26: ...k it should be connected in series between the Hopper and the Tees to the main tanks and it will be emptied first It is supplied in kit form with all the necessary hardware stopper cap and sleeve and...

Страница 27: ...back to make sure sure that the canopy is straight Tape the front of the canopy to the frame temporarily Mount the canopy frame to the fuse lage and tape the top back corner of the canopy frame tight...

Страница 28: ...e photos can be used as a guide and have all proven reliable and easy to maintain and check As this is a large model with at least 7 hi power digital servos we highly recommend that you install a powe...

Страница 29: ...bon rod 12 mm you can use this too Even a hard wood dowel will do the job when you glue this into the tube with resin The CG is 15 mm behind the front edge of the gear door If you want you can start w...

Страница 30: ...45 50mm in front of the centre of the wing spar tube hole without the wings on the fuse lage and with empty main tanks and full hopper tank An easy way to do this to to balance the completed model wi...

Страница 31: ...r landing you must remember to rotate the nose up clearly to a positive angle of attack to slow the plane down on final approach as the wing has a fully symmetrical section and will not generate suffi...

Страница 32: ...ite ARF Team Appendix Lightning Kit Contents Quantity Description 1 Fuselage with nosegear door taped to fuselage 1 Main hatch with ventral fin glued on 1 Right wing with LG doors and servo cover tape...

Страница 33: ...3 6mm carbon rod x 50mm long hatch fixing 4 M4 x 25mm Allen bolts hatch fixing 4 M4 T nuts hatch fixing 1 Phenolic strip 2mm x 15 x 50mm hatch location tabs 4 Plywood rectangles slotted for phenolic...

Страница 34: ...Sheetmetal screws 2 2 x 10mm for fixing servo cover hatch Fuel system pack Quantity Description 1 Hopper tank Sullivan R 10 3 Aluminium fuel tank caps include M3 x 25mm bolts 3 Kerosene Stoppers for f...

Страница 35: ...D tube Festo 1 3 way push in connector for 4mm O D tube Festo 12 Tees for airline Festo T PK 2 1 Air filler one way valve Festo 4mm 1 Air Tank and 4mm valve Behotec Additional Fuel Tank Option Quantit...

Страница 36: ...35 above Fuselage hardware bag above Wing hardware bag above Kit Contents...

Страница 37: ...36 above Stabiliser hardware bag above Wood and Phenolic parts bag above Vertical Fin hardware bag...

Страница 38: ...37 above Extra Fuel tank set optional above Cockpit Tub parts incl in standard kit Version 1 1 Mike C 27 September 2005 Mac above Complete Fuel system set incl in standard kit...

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