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Carefree of Colorado

 Installation 

Manual 

T

RAVEL

'

R

 

052540-002r14 

1 

P

RODUCT 

O

VERVIEW

 

The Travel'r provides motorized awning comfort with Carefree's standards for looks, strength and 
dependability.  It is the successful blend of style, quality and economy.  The awning is available in two fixed 
pitch models. 

The awning roller tube and arms are made from light weight, no-rust aluminum.  The awning fabric is heavy 
weight vinyl. 

Travel'r Patio Awning Specifications: 

M

AXIMUM 

E

XTENSION

: 

8 foot 

M

AXIMUM 

L

ENGTH

: 

21 feet 

P

ITCH

: S

TEEP

 

D

ROP

:

 

approximately 33 inches 

 

Measurement is from centerline of Awning Rail to centerline of roller tube. 

M

OTOR

: 

Power: 10VDC–14VDC  Circuit Rating: 15 amp 

motor mounted in arm 

P

OWER 

S

OURCE

: 

Motor and controls are routed and hardwired into the vehicle’s 12V system 

E

XTEND 

A

CTUATION

: 

Gas Shock 

 

P

OSITION 

C

ONTROL

: 

Motorized roll out/in 

C

ONTROLLER

: 

3 position, momentary ON, center OFF Switch 

C

OLOR

: 

Frame: White, 

Black 

 

Canopy:  Available in a Variety of fabrics and colors – refer to order sheet 

 

 

 

 

 

TravelR003b

Awning Rail

= Flat Mounting Surface Area

3 1/2” x 59 1/2” - Steep Pitch

Centerline

of Motorized Arm

14.5” min.

Clearance

from top of door

Drill Area for

Upper Cable

Routing

7”

Drill Area for

Lower Cable Routing

56 1/4”

#2
Mounting
Hole

For V

e

rtical 

Arm

Placement refer to

“Mounting the 

A

w

ning”

Содержание TRAVEL'R

Страница 1: ...anual can result in personal injury and or cause the product to not operate properly TABLE OF CONTENTS Product Overview 1 Component Checklist 2 Installation 3 Required Pre Installation Preparation 3 Installing an Awning Rail 4 Assembling the Awning 5 Mounting the Awning 6 Switch and Wiring Installation 8 Wiring Routing 8 Single Switch Installation 9 Securing the Fabric 10 Removing the Temporary As...

Страница 2: ... follow this symbol to avoid possible personal injury or death WARNING Indicates a hazardous situation which if not avoided could result in death or serious bodily injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate bodily injury NOTICE Indicates a situation that may result in equipment related damage General Safety WARNING Shock Hazard Always discon...

Страница 3: ...es Measurement is from centerline of Awning Rail to centerline of roller tube MOTOR Power 10VDC 14VDC Circuit Rating 15 amp motor mounted in arm POWER SOURCE Motor and controls are routed and hardwired into the vehicle s 12V system EXTEND ACTUATION Gas Shock POSITION CONTROL Motorized roll out in CONTROLLER 3 position momentary ON center OFF Switch COLOR Frame White Black Canopy Available in a Var...

Страница 4: ...10 2 15 Switch Kit Note 1 4 16 Jumper Cable 1 1 3 Notes 1 Awning configuration is specified at time of order including awning length fabric color etc Check awning assembly against original purchase order Arms are configuration specific and are not interchangeable 2 Screws and Tractioners are furnished with roller tube assemblies equipped with optional Alumaguard 3 Place Jumper Cable item 16 and Ow...

Страница 5: ... C Auto Retract All Disconnect and remove the existing control boxes wiring and switches The system is replaced with the single switch control Travel r Direct Response Auto Retract is available as a separate upgrade kit SR0093 for the Travel r Patio Awning 3 3 Remove the awning from the coach including the roll bar and canopy 3 4 Remove all brackets 3 5 Plug and seal all mounting holes The new arm...

Страница 6: ...the door frame or light fixtures The centerline of the awning rail should be above the door opening a minimum of 6 for vinyl and 7 for Alumaguard Uniguard After determining mounting position mark the position with a chalk line 2 Awning rail must be level 3 Seal the back of the rail with silicone sealant or putty tape 4 Align the awning rail onto the wall and secure with 10 x 3 4 screws Use all the...

Страница 7: ... the top of the channel 3 3 Close the arm 3 4 Secure the top of the arm in the closed position using a plastic wrap or equivalent 4 For Aftermarket and Upgrade Installations On each arm attach the top mounting bracket to the channel using the screw and nut and as shown 5 Align the roller assembly with the end cap on the motorized arm assembly Rotate the end cap until the slot in the cap aligns wit...

Страница 8: ... of the motorized arm with the centerline marked in step 2 Butt the top of the rear channel against the awning rail as shown IMPORTANT NOTE For Uniguard and Alumaguard installations the centerline of the roll bar must be 3 4 1 4 above the centerline of the awning rail If the arm cannot be positioned as shown and meet this requirement because of trim below the awning rail the installer must remove ...

Страница 9: ...mounting holes on the arms are visible To open 12 1 Temporarily connect the ends of the motor wires to a 12V 14V source i e drill battery If the awning does not begin to move reverse the leads 12 2 Remove the battery after the awning is open 13 For Aftermarket configurations Drill 5 32 pilot holes for the upper mounting holes through the bracket and the 3 lower mounting hole for each arm Then atta...

Страница 10: ...r cable and switch location 2 FOR ONE TOUCH UPGRADES 2 1 If the external wall plug has been removed and sealed go to step 3 2 2 If using the wall plug measure the motor cable from the arm to the plug Trim the wire and terminate with an installer furnished mating connector Attach the new connector to the wall plug and proceed to step 12 3 For installations using the cable with a direct connection t...

Страница 11: ...r wire BLACK motor wire BLUE BLACK motor wire RED motor wire BLACK Ground Ground 5 Run a minimum 14 awg wire from the power distribution panel auxiliary battery circuit or equivalent The circuit should be protected by a 15 amp fuse 6 Run a minimum 14 awg wire to system ground NOTE If the wire run is 30 feet or longer use 12awg wire to prevent voltage drop 4 Route the two wires through the mounting...

Страница 12: ...will temporarily operate with the pins in place however for long term use the pins must be removed INSTALLING THE TRACTIONERS The tractioners are used with the Alumaguard and Uniguard metal fabric wraps 1 Partially extend the awning until the Alumaguard Uniguard is extended as shown 2 Unlock the keeper and wrap the tractioner around the roller tube 3 Position the tractioner under the Alumaguard Un...

Страница 13: ... close the awning 2 On the outer channels use a non permanent method of marking and mark the bottom of the inner channel Repeat for both arms 3 Open the awning 4 From behind slip the fascia between the outer channels of the lower arm Align the mounting dimples of the fascia with the mounting slots in the outer channels 5 The fascia should sit approximately 1 8 below the marks made in step 2 6 Pres...

Страница 14: ...between the canopy and rear channel 1 3 Secure the LED harness inside the channel with a quality silicone sealant 2 For optional OEM awning rail LED s 2 1 Route the LED power harness into the vehicle with the awning motor wires Allow 3 4 to extend past the top of the channel 2 2 For white LED s On the outside of the vehicle connect the power cord to the LED strip LED001a Attach Wires Along Bottom ...

Страница 15: ...Allow adequate slack in the 12VDC power line so that the in line fuse installed in step 4 can be accessed from behind the switch 4 Install the in line fuse 4 1 Near the switch cut the red 12VDC power line to the switch Do not strip the insulation 4 2 Insert a wire end into one of the wire channels until it butts up against the stop 4 3 Fold that half of the connector body over until the element co...

Страница 16: ...he awning 2 Route the Red wire to 12Vdc 3 Route the Black wire to ground 4 Ensure that the connections are tight solid and sealed when completed 5 For awning rail applications 5 1 Mount the control module and RF sensor on the outside of the vehicle as shown using double sided tape 5 2 Connect the module wires to the power harness and LED strip NOTE The LED connector and receiver connectors must be...

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