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Jolly Rev.05 Ed. Sett.2010(I)

 

USER AND MAINTENANCE HANDBOOK 

ORIGINAL INSTRUCTION - revision: 05    Edition: September 2010 

Tipper structure JOLLY type 

 

        

READ THE CONTENTS OF THIS HANDBOOK 

           CAREFULLY BEFORE USING THE DUMP TRUCK ! 

 

 

INTRODUCTION 

This  user  and  maintenance  handbook  contains  all  the  information  needed 
to  get  the  best  use  out  of  your  CANTONI  dump  truck  in  conditions  of  the 
maximum safety.  
The  handbook  is  addressed  to  vehicle  operators  and  the  persons 
responsible for maintenance and repair work.  
Before using the dump truck you must read the  information  in this manual 
carefully  in  order  to  gain  familiarity  with  the  exact  operation  of  the 
equipment and the relative manoeuvring procedures.  
Incorrect  manoeuvres  or  insufficient  maintenance  can  cause  serious 
damage to the dump truck and impair the overall level of safety. 
This handbook must  be kept in  a safe  place and placed at the disposal of 
the  operator  at  all  times.  The  information  in  this  handbook  defines  the 
Manufacturer's Conditions of Intended Use.  
This handbook reflects the current state of the art in the construction of the 
dump  body.  The  manufacturer  reserves  the  right  to  make  improvements 
whenever  it  deems  appropriate  with  no  obligation  of  prior  notification. The 
dump  truck  you  have  purchased  may  incorporate  updated  features  with 
respect to the features described in the latest revision of this manual. 

 

                                    

S.p.A.

 

Via Roma, 9 

20010 Boffalora sopra Ticino (MI) 

ITALIA 

 

 
 
 
 

Содержание JOLLY 2010

Страница 1: ...he dump body is modified tampered with or disassembled even partially by non authorised repair shops The Warranty will also be automatically invalidated if the dump body is loaded in excess of the rat...

Страница 2: ...h the exact operation of the equipment and the relative manoeuvring procedures Incorrect manoeuvres or insufficient maintenance can cause serious damage to the dump truck and impair the overall level...

Страница 3: ...ding conditions 3 OPERATING PRESCRIPTIONS Manoeuvring instructions 3 1 Opening of side boards Position of the pivot pins 3 2 Body tipping controls 4 MAINTENANCE PRESCRIPTIONS 4 1 Preventive maintenanc...

Страница 4: ...subframe side member in the forward section 1 1 3 Dump bodies installed on vehicles registered in Italy are identified also by a dataplate complete with Type and Serial number of the dump body Type an...

Страница 5: ...ve hydraulic system 1 2 2 Load body The body is composed of a load floor complete with side boards and a tailgate of various different types in accordance with the specific type of dump truck The load...

Страница 6: ...up of the following parts Power take off the power take off is fitted to the vehicle gearbox which provides the necessary drive The power take off is engaged by a pneumatically operated clutch contro...

Страница 7: ...ad holding check valve that serves to hold the body in its raised position and a pressure relief valve that protects the various parts of the system from possible overpressure conditions Power unit in...

Страница 8: ...erator cab in such a way as to eliminate the risk of inadvertent activation Engagement of the power take off is signalled by the illumination of a warning light in the cab while the load body raised c...

Страница 9: ...cle cab The dump body controls featuring maintained action type operation are safe reliable and designed in accordance with basic logic criteria Controls are clearly visible and marked in such a way a...

Страница 10: ...icated warning plates as specified on the next page 1 3 5 Guarantee of risk free operation Observation of the instructions given in this handbook in particular observance of the Prescriptions for Use...

Страница 11: ...still with the gear lever set to neutral that the vehicle s parking brake is applied 2 1 2 While tipping the body in normal circumstances do not exceed an engine speed of 1000 rpm 2 1 3 After dumping...

Страница 12: ...icle 2 2 2 Ensure the side boards and tailgate are closed 2 2 3 When loading the body bulk material must be dropped into the body from the minimum possible height 2 2 4 Heavy materials such as boulder...

Страница 13: ...tart of the tipping movement make sure that the material does not adhere to the inside walls of the body particularly with soil with high clay contents agricultural soil sand with high contents of bin...

Страница 14: ...ly by means of the specific handle located at the end of the body 3 1 3 Before starting the tipping movement check the following pins correctly inserted in the pivot points for tilting thereby ensurin...

Страница 15: ...RICAL ENGAGEMENT IS LOCATED IN THE CAB USUALLY BEHIND THE DRIVING SEAT TO PREVENT ACCINTAL CONTACT N B In the case of controls provided by the vehicle manufacturer consult the Vehicle Owner s Handbook...

Страница 16: ...automatically at the beginning of the lift Release the button it will automatically return to the Stop position The body remains lifted During the step of tipping releasing the button the body stops t...

Страница 17: ...in its housing under the body The prop is pivoted to the subframe and identified by a specific warning plate 4 1 4 Even though the prop must be used it is still strictly prohibited to work under the...

Страница 18: ...ich may have worked loose due to vibration generated when the vehicle is travelling If necessary tighten ringnuts hose clamps and screws 4 3 3 With the same frequency check for leakage from between th...

Страница 19: ...aded Fasteners Once a month check the torque of the Subframe to Vehicle chassis fixing bolts 4 4 1 Fixing Braket type Plate type BOLT DIAMETER mm TIGHTENING TORQUE Nm 10 55 12 100 4 4 2 In the event o...

Страница 20: ...ignaling the Body raised condition 4 4 5 That the safety cables are not frayed and that the relative attachment points are in good condition 4 4 6 The efficiency of the stroke limiting device On struc...

Страница 21: ...worn parts or show any signs of abrasion Opening of the side boards tailgate must not result in mechanical interference with the load floor or with the supporting posts 4 6 4 The tailgate opening devi...

Страница 22: ...wer Take Off Leakage from pneumatic circuit Tighten all air line unions Insufficient oil in hydraulic tank Replenish see point 1 2 4 under the heading Oil tank Jamming of the directional control valve...

Страница 23: ...e body only lifts partially Body overloaded or loaded excessively at the front Load the body correctly See point 2 1 Vehicle parked on excess downward gradient Move the vehicle to level ground Insuffi...

Страница 24: ...24 24 Jolly Rev 05 Ed Sett 2010 I Register of inspections and repairs Table II Inspections and repairs Date Subject Result...

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