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Jolly Rev.05 Ed. Sett.2010(I)

 

17/24

 

4  MAINTENANCE PRESCRIPTIONS 

 

Use of the equipment in accordance with the designated Prescriptions for 
Use  together  with  properly  executed  maintenance  constitute  the  best 
possible  guarantee  of  lasting  efficiency  of  the  dump  truck  and  the 
minimum possible need for repairs. 

 

To  facilitate  maintenance  operations,  all  parts  subject  to  adjustment, 
lubrication,  or  cleaning  can  be  easily  accessed  in  such  a  way  as  to  allow 
the operator to work with the minimum fatigue and in conditions of safety. 

4.1  Preventive maintenance 

4.1.1  Observe general accident prevention regulations. Italian Law 626 / 94 
4.1.2  Work  only  when  the  vehicle  is  parked  with  the  parking  brake  applied 

and disconnected from sources of power (switch off the ignition and, if 
necessary, open the battery disconnect switch). 

4.1.3  When work must be performed with the body in its raised position, it 

is 

absolutely mandatory to use the SAFETY PROP

 which is normally 

stowed  in  its  housing  under  the  body.  The  prop  is  pivoted  to  the 
subframe and identified by a specific warning plate. 

4.1.4  Even though the prop must be used, it is still strictly prohibited to work 

under the body when this latter is fully or partially loaded. 

4.1.5  Compile the register of inspections and repairs (see the attached table 

II). 

4.2  Washing and Greasing 

4.2.1  Wash  the  dump  body  every  month,  carefully  removing  all  dust  and 

remains  of  materials  that  could  otherwise  attack  the  paintwork  and 
compromise the proper operation of the various devices.  

4.2.2  Wash  using  cold  or  lukewarm  water.  Do  not  wash  any  parts  of  the 

system with high pressure washers. 

4.2.3  Grease  parts  in  contact  with  each  other  and  the  pivots  by  way  of  the 

dedicated grease nipples (if present). Specifically:  

 

Supports of the lift cylinder and cradle.  

 

Tipping pivots. 

 

Side board and tailgate  hinges and latches. 

 

Return springs 

 

Winches,  safety  prop,  and  other  accessories  supplied  with 
the dump body. 

4.2.4  Grease the parts once a month and, in any event, after each time the 

dump  body  has  been  washed  and  following  work  performed  in 
demanding  conditions  with  particularly  aggressive  and/or  abrasive 

Содержание JOLLY 2010

Страница 1: ...he dump body is modified tampered with or disassembled even partially by non authorised repair shops The Warranty will also be automatically invalidated if the dump body is loaded in excess of the rat...

Страница 2: ...h the exact operation of the equipment and the relative manoeuvring procedures Incorrect manoeuvres or insufficient maintenance can cause serious damage to the dump truck and impair the overall level...

Страница 3: ...ding conditions 3 OPERATING PRESCRIPTIONS Manoeuvring instructions 3 1 Opening of side boards Position of the pivot pins 3 2 Body tipping controls 4 MAINTENANCE PRESCRIPTIONS 4 1 Preventive maintenanc...

Страница 4: ...subframe side member in the forward section 1 1 3 Dump bodies installed on vehicles registered in Italy are identified also by a dataplate complete with Type and Serial number of the dump body Type an...

Страница 5: ...ve hydraulic system 1 2 2 Load body The body is composed of a load floor complete with side boards and a tailgate of various different types in accordance with the specific type of dump truck The load...

Страница 6: ...up of the following parts Power take off the power take off is fitted to the vehicle gearbox which provides the necessary drive The power take off is engaged by a pneumatically operated clutch contro...

Страница 7: ...ad holding check valve that serves to hold the body in its raised position and a pressure relief valve that protects the various parts of the system from possible overpressure conditions Power unit in...

Страница 8: ...erator cab in such a way as to eliminate the risk of inadvertent activation Engagement of the power take off is signalled by the illumination of a warning light in the cab while the load body raised c...

Страница 9: ...cle cab The dump body controls featuring maintained action type operation are safe reliable and designed in accordance with basic logic criteria Controls are clearly visible and marked in such a way a...

Страница 10: ...icated warning plates as specified on the next page 1 3 5 Guarantee of risk free operation Observation of the instructions given in this handbook in particular observance of the Prescriptions for Use...

Страница 11: ...still with the gear lever set to neutral that the vehicle s parking brake is applied 2 1 2 While tipping the body in normal circumstances do not exceed an engine speed of 1000 rpm 2 1 3 After dumping...

Страница 12: ...icle 2 2 2 Ensure the side boards and tailgate are closed 2 2 3 When loading the body bulk material must be dropped into the body from the minimum possible height 2 2 4 Heavy materials such as boulder...

Страница 13: ...tart of the tipping movement make sure that the material does not adhere to the inside walls of the body particularly with soil with high clay contents agricultural soil sand with high contents of bin...

Страница 14: ...ly by means of the specific handle located at the end of the body 3 1 3 Before starting the tipping movement check the following pins correctly inserted in the pivot points for tilting thereby ensurin...

Страница 15: ...RICAL ENGAGEMENT IS LOCATED IN THE CAB USUALLY BEHIND THE DRIVING SEAT TO PREVENT ACCINTAL CONTACT N B In the case of controls provided by the vehicle manufacturer consult the Vehicle Owner s Handbook...

Страница 16: ...automatically at the beginning of the lift Release the button it will automatically return to the Stop position The body remains lifted During the step of tipping releasing the button the body stops t...

Страница 17: ...in its housing under the body The prop is pivoted to the subframe and identified by a specific warning plate 4 1 4 Even though the prop must be used it is still strictly prohibited to work under the...

Страница 18: ...ich may have worked loose due to vibration generated when the vehicle is travelling If necessary tighten ringnuts hose clamps and screws 4 3 3 With the same frequency check for leakage from between th...

Страница 19: ...aded Fasteners Once a month check the torque of the Subframe to Vehicle chassis fixing bolts 4 4 1 Fixing Braket type Plate type BOLT DIAMETER mm TIGHTENING TORQUE Nm 10 55 12 100 4 4 2 In the event o...

Страница 20: ...ignaling the Body raised condition 4 4 5 That the safety cables are not frayed and that the relative attachment points are in good condition 4 4 6 The efficiency of the stroke limiting device On struc...

Страница 21: ...worn parts or show any signs of abrasion Opening of the side boards tailgate must not result in mechanical interference with the load floor or with the supporting posts 4 6 4 The tailgate opening devi...

Страница 22: ...wer Take Off Leakage from pneumatic circuit Tighten all air line unions Insufficient oil in hydraulic tank Replenish see point 1 2 4 under the heading Oil tank Jamming of the directional control valve...

Страница 23: ...e body only lifts partially Body overloaded or loaded excessively at the front Load the body correctly See point 2 1 Vehicle parked on excess downward gradient Move the vehicle to level ground Insuffi...

Страница 24: ...24 24 Jolly Rev 05 Ed Sett 2010 I Register of inspections and repairs Table II Inspections and repairs Date Subject Result...

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