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Chapter 3 Parts Replacement Procedure

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Содержание External 2/3 Hole Puncher-B1

Страница 1: ...SERVICE MANUAL External 2 3 Hole Puncher B1 COPYRIGHT 2009 CANON INC CANON External 2 3 Hole Puncher B1 REV 0 PRINTED IN U S A SEPTEMBER 14 2009 REV 0 ...

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Страница 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Страница 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Страница 5: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

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Страница 7: ...3 1 2 1 Removing the Upper Cover 3 1 3 1 3 Right Guide Unit 3 1 3 1 3 1 Removing the Right Guide Unit 3 1 3 2 Drive System 3 1 3 2 1 Punch Motor 3 1 3 2 1 1 Removing the Punch Motor 3 1 3 2 2 Horizontal Registration Motor 3 1 3 2 2 1 Removing the Horizontal Registration Motor 3 1 3 2 3 Punch Unit 3 1 3 2 3 1 Notification when dismounting the Punch Unit 3 1 3 2 3 2 Removing the Punch Unit 3 2 3 3 E...

Страница 8: ... unit communication error 4 4 4 4 1 2 E505 Backup RAM error 4 4 4 4 1 3 E590 Punch motor error 4 4 4 4 1 4 E591 Scrap full detector sensor error 4 4 4 4 1 5 E592 Trailing edge Horizontal registration sensor error 4 4 4 4 1 6 E593 Horizontal registration motor error 4 4 4 5 Outline of Electrical Components 4 5 4 5 1 Sensors 4 5 4 5 2 Microswitches 4 6 4 5 3 Motors 4 7 4 5 4 PCBs 4 8 4 6 Variable Re...

Страница 9: ...Chapter 1 Specifications ...

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Страница 11: ...Contents Contents 1 1 Product Specifications 1 1 1 1 1 Specifications 1 1 1 2 Names of Parts 1 3 1 2 1 External View 1 3 1 2 2 Cross Section 1 3 ...

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Страница 13: ... holes 279mm x 432mm 11 x 17 LTR 2 or 4 holes A3 A4 4 holes A3 A4 Paper weight 52g m2 to 256g m2 TransparenCies not allowed Punched hole diameter 2 holes 6 5mm 2 or 3 holes 8mm 4 holes 6 5mm Punched scrap capacity 2 holes 10 000 sheets or more 80 g m2 paper 2 or 3 holes 3 000 sheets or more 2 or 3 holes 4 holes 5 000 sheets or more Dimensions 107 x 615 x 367mm W x D x H Weight Approx 7 7 kg Power ...

Страница 14: ... 1 mm 2 76 0 04 in 12 3 mm 0 47 0 12 in 108 1 mm 4 25 0 04 in 108 1 mm 4 25 0 04 in 3 2 4 Hole FRA 12 3 mm 0 47 0 12 in 80 1 mm 3 15 0 04 in 80 1 mm 3 15 0 04 in 80 1 mm 3 15 0 04 in 4 4 Hole SWD 12 3 mm 0 47 0 12 in 21 1 mm 0 83 0 04 in 70 1 mm 2 76 0 04 in 21 1 mm 0 83 0 04 in 35 3 mm 40 3 mm 108 3 mm 35 3 mm 40 3 mm ...

Страница 15: ...1 External View 0023 7070 F 1 2 T 1 2 1 2 2 Cross Section 0023 7072 F 1 3 T 1 3 1 Upper cover 2 Upper cover 2 3 Front door 4 Right guide assembly 5 Rear cover 1 Cam 3 Punch feed roller 2 Hole puncher Punch blade 4 Punch waste case 1 2 3 4 ...

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Страница 17: ...Chapter 2 Functions ...

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Страница 19: ... Feed Drive System 2 1 2 2 1 Overview 2 1 2 2 2 Constraction of the Control System 2 1 2 2 3 Punch Operation 2 2 2 2 4 Horizontal Registration Operation 2 4 2 3 Detecting Jams 2 6 2 3 1 Detecting Jams 2 6 2 4 Power Supply 2 6 2 4 1 Power Supply Route 2 6 2 4 2 Protection Function 2 6 ...

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Страница 21: ...converted to reciprocal motion to perform punching Punch motor M61 is a DC motor The home position of the punch shaft is detected by punch home position sensor PI63 To stop the DC punch motor accurately at its home po sition the punch motor clock sensor PI62 counts a predetermined number of clock pulses to stop the punch motor A single punch operation is performed by rotating the punch shaft 180 f...

Страница 22: ...rom home position In the case of a 2 or 3 hole type the half sector of the punch shaft is used when punching 2 holes while the half sector on the opposite side is used when punching 3 holes as instructed by the host machine 2 4 hole Type At the home position the punch home position sensor is ON Punching of the first sheet ends when the punch shaft has rotated in the forward direction 180 and the s...

Страница 23: ...e holes the 2 hole puncher is moved reciprocally in the escape direction hole puncher rise direction The following illustrates punching when two sheets are punched with two holes 1 A hole is punched in the trailing edge of the first sheet F 2 5 When two holes are punched the 3 hole puncher is fed reciprocally in the escape direction hole puncher rise direction as shown below punch shaft stopped ho...

Страница 24: ...o the paper size The following shows horizontal registration operation 1 When the leading edge of the paper from the host machine is detected by the trailing edge sensor LED5 PTR5 on the puncher unit the horizontal registration motor M62 starts to move the punch slide unit towards the front punch shaft stopped home position punch shaft is rotated 90 in the forward direction hole puncher rises to t...

Страница 25: ...punch feed motor M63 is started the horizontal registration motor M62 is operated in the reverse direction and the punch slide unit is returned to its home position where it comes to a stop 5 Even if paper to be punched continues to arrive the punch slide unit returns to its home position for each arriving sheet and steps 1 to 4 are repeated Horizontal registration motor M62 Sheet delivery directi...

Страница 26: ... 3170 2570 iR4570 3570 2570 2270 Feeding delay LED5 PTR 5 When the rear end sensor LED PTR5 does not detect paper after a prescribed time distance has elapsed since receiving a delivery signal from the host machine 1002 1012 Feeding stationary LED5 PTR 5 When paper does not exit the rear end sensor LED PTR5 after feeding for a prescribed time distance after the rear end sensor LED PTR5 has detecte...

Страница 27: ...Chapter 3 Parts Replacement Procedure ...

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Страница 29: ... 3 2 3 Punch Unit 3 1 3 2 3 1 Notification when dismounting the Punch Unit 3 1 3 2 3 2 Removing the Punch Unit 3 2 3 3 Electrical System 3 3 3 3 1 Punch Unit Harness 3 3 3 3 1 1 Notification when dismounting the Punch Unit Harness 3 3 3 3 1 2 Removing the Punch Unit Harness 3 3 3 3 1 3 Installing the Punch Unit Harness 3 4 3 3 2 LED PCB 3 5 3 3 2 1 Removing the LED PCB 3 5 3 3 3 Photosensor PCB 3 ...

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Страница 31: ...e the right guide assembly 2 F 3 3 3 2 Drive System 3 2 1 Punch Motor 3 2 1 1 Removing the Punch Motor 0023 7090 1 Remove the rear cover 2 Remove the upper cover 3 Disconnect the connector 1 4 Remove two screws 2 and remove the punch motor 3 F 3 4 3 2 2 Horizontal Registration Motor 3 2 2 1 Removing the Horizontal Registration Motor 0023 7145 1 Remove the rear cover 2 Remove the right guide unit 3...

Страница 32: ...section 2 to the front side F 3 7 6 Remove the three screws 1 and remove the sensor mount upper 2 Then remove the connector 3 on the photosensor PCB F 3 8 7 Disconnect the connector 1 and remove the screw 2 and remove the horizontal registration home position sensor 3 F 3 9 8 Turn the gear 1 in the direction of the arrow and move the punch unit section 2 to the far side F 3 10 9 Remove the tie wra...

Страница 33: ...3 3 1 Punch Unit Harness 3 3 1 1 Notification when dismounting the Punch Unit Harness 0023 7152 When removing the punch unit the punch unit section sometimes opens If necessary perform work with the punch unit section in an open state 3 3 1 2 Removing the Punch Unit Harness 0023 7153 1 Remove the rear cover 2 Remove the right guide unit 3 Remove the upper cover 4 Disconnect the two connectors 2 on...

Страница 34: ...izontal registration home position sensor and re move the punch unit harness F 3 20 3 3 1 3 Installing the Punch Unit Harness 0023 7154 1 Remove the rear cover 2 Remove the right guide unit 3 Remove the upper cover Offset punch unit harnesses can cause malfunction The punch unit har nesses must be firmly installed at the positions described below 4 Fasten the punch unit harnesses so that the two t...

Страница 35: ... the Photosensor PCB 3 F 3 24 3 3 4 Scrap Full Detector PCB 3 3 4 1 Removing the Scrap Full Detector PCB 0023 7165 1 Remove the right guide unit 2 Remove the screw 1 disconnect the connector 2 and remove the scrap full detector PCB unit 3 F 3 25 3 3 5 Punch Controller PCB 3 3 5 1 Removing the Punch Controller PCB 0023 7175 1 Remove the rear cover 2 Remove the two screws 1 disconnect seven connecto...

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Страница 37: ...Chapter 4 Maintenance ...

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Страница 39: ...justmant 4 2 4 3 2 1 Punched Hole Skewing Adjustment 4 2 4 4 Troubleshooting 4 4 4 4 1 Error Code 4 4 4 4 1 1 E503 Puncher unit communication error 4 4 4 4 1 2 E505 Backup RAM error 4 4 4 4 1 3 E590 Punch motor error 4 4 4 4 1 4 E591 Scrap full detector sensor error 4 4 4 4 1 5 E592 Trailing edge Horizontal registration sensor error 4 4 4 4 1 6 E593 Horizontal registration motor error 4 4 4 5 Outl...

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Страница 41: ...not have parts that must be replaced on a periodical basis 4 2 2 Durables 4 2 2 1 Durables 0023 7179 There are no durables that require durables 4 2 3 Periodical Servicing 4 2 3 1 Periodical Servicing 0023 7180 T 4 2 No Item Timing 1 Punch waste removal When prompted indicator on host machine control panel Item Interval Description Remark Transmittance sensor 25 million sheets Cleaning Wipe with d...

Страница 42: ...ced 1 Check that the power of the host machine is off and then remove the rear cover of the puncher 2 Set SW601 on the punch controller PCB as shown below F 4 2 3 Turn on the power of the host machine 4 Press SW602 on the punch controller PCB to select the number of punch holes The items in the following table are displayed repeatedly from top to bottom each time SW602 is pressed T 4 3 5 Press SW6...

Страница 43: ...5 4 D If the punched holes are misaligned as shown below loosen the four screws 1 of the latch unit and move the front and rear side of the latch unit 2 in the direction of the arrow with reference to the graduation for adjust ment And secure the four screws F 4 6 F 4 7 5 Connect the host machine puncher unit and finisher and then eject paper from the host machine 6 Measure the amounts of skew of ...

Страница 44: ...0023 7187 Wiring 1 Is the wiring between the scrap full detector PCB and the punch controller PCB normal NO Repair the wiring Scrap full detector PCB 2 Does it improve when the scrap full detector PCB is replaced YES End NO Replace the punch controller PCB Punch controller PCB Finisher controller PCB 3 Does it improve when the punch controller PCB is replaced YES End NO Replace the finisher contro...

Страница 45: ... 0023 7190 F 4 8 T 4 4 Ref Name Parts number Punch controlle r PCB JAM Error PI61 Horizontal registration home position sensor WG8 5696 J605 E593 PI62 Punch motor clock sensor WG8 5856 J605 E590 PI63 Punch home position sensor WG8 5856 J605 1644 E590 PI62 PI61 PI63 ...

Страница 46: ...Chapter 4 4 6 4 5 2 Microswitches 0023 7191 F 4 9 T 4 5 Ref Name Parts number Punch controller PCB MSW61 Upper door switch WC4 5128 J602 MSW62 Front door switch WC4 5128 J602 MSW62 MSW61 ...

Страница 47: ...5 3 Motors 0023 7192 F 4 10 T 4 6 Ref Name Parts number Punch controller PCB Error M61 Punch motor FH5 1074 J603 E590 M62 Horizontal registration motor FK2 4387 J605 E593 M63 Punch feed motor FH5 1043 J604 M62 M63 M61 ...

Страница 48: ...ng servicing in the field are discussed Do not touch the check pins not found in the list herein They are exclusively for factory use and require special tools and a high degree of accuracy Ref Name Parts number Punch controller PCB JAM Error 1 Punch controller PCB FM4 1862 E505 2 Photosensor PCB FM4 1864 J605 1002 1102 1645 E592 3 LED PCB FM4 1863 J605 E592 4 Scrap full detector PCB FM4 1865 J606...

Страница 49: ...used when upgrading the CPU IC601 of the Punch Controller PCB 2 Member part of the downloader PCB F 4 13 T 4 9 Switch Function SW601 Used to set various adjustment mode settings SW602 Used to make adjustments start input and store the input SW603 Used to store input No Description Function 1 START STOP key A key to be pressed when you start or stop download 2 LOAD LED To be lit when download is av...

Страница 50: ...ing Data F 4 14 4 Select Registering Firmware 4 Power LED To be lit when power is supplied from the Puncher to the downloader PCB 5 RS 232C cable straight full wiring 9 pins A cable to connect the downloader PCB and a PC Be sure to connect the cable in a way that its ferrite core comes to the PC side 6 Cable A 9 pins Length approx 70cm A cable to connect the downloader PCB and other products 7 Cab...

Страница 51: ...uncher 3 Insert the cable B to J608 on the Punch controller PCB 4 Connect the RS 232C cable to the RS 232C connectors of the circuit board and the PC 5 Turn on the power of the host machine The power LED on the circuit board is lit c Download The error code E500 might occur during download It does not affect the download operation and its results 1 Start up the Service Support Tool C ProgramFiles ...

Страница 52: ...ART STOP key LOAD LED is lit 4 Select the Puncher When the model name you selected is highlighted press the Connect key F 4 18 5 Follow the instructions on the screen to prepare for downloading A press on OK will bring up the next screen ...

Страница 53: ...Chapter 4 4 13 F 4 19 6 Select the version of the ROM to download F 4 20 7 Press Start so that the computer and the downloaded PCB will start downloading the program ...

Страница 54: ...Chapter 4 4 14 F 4 21 8 If downloading ended normally press OK F 4 22 9 End the session as instructed on the screen ...

Страница 55: ...uncher 5 Turn on the power of the host machine 4 8 Service Tools 4 8 1 Solvents and Oils 0023 7198 T 4 10 No Name Description Composition Remarks 1 Vic Clean Cleaning e g glass plastic rubber parts external covers Hydrocarbon fluorine family Alcohol Surface activating agent Water Do not bring near fire Procure locally Isopropyl alcohol may be substituted 2 Lubricant Sliding units Silicone oil MOLY...

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Страница 57: ...Chapter 5 Error Code ...

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Страница 59: ...rview 5 1 5 1 1 Overview 5 1 5 2 User Error Code 5 1 5 2 1 Punch scrap full 5 1 5 2 2 Punch scrap overflow 5 1 5 3 Service Error Code 5 1 5 3 1 E503 5 1 5 3 2 E505 5 1 5 3 3 E590 5 2 5 3 4 E591 5 2 5 3 5 E592 5 3 5 3 6 E593 5 3 ...

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Страница 61: ... 7212 T 5 3 5 3 2 E505 0023 7213 T 5 4 Error Description Occurs when Detection timing Machine operation Reset Punch scrap full The amount of punch scraps has reached the scrap container capacity During punching Normal operation will continue Empty the scrap container Error Description Occurs when Detection timing Machine operation Reset Punch scrap overflow The amount of punch scraps has exceeded ...

Страница 62: ...After the motor has been stopped at time of punch motor initialization the puncher does not detect punch home position sensor Code Detail Error Description Detection timing E591 8001 Scrap full detector sensor LED6 PTR6 The voltage of the light received is 3 0 V or less even when the light emitting duty of the scrap full detector sensor has been increased to 66 or more 8002 The voltage of the ligh...

Страница 63: ...the light emitting duty of the horizontal registration sensor 2 LED2 PTR2 has been decreased to 0 8007 The voltage of the light received is 2 5 V or less even when the light emitting duty of the horizontal registration sensor 3 LED3 PTR3 has been increased to 66 or more 8008 The voltage of the light received is 2 0 V or more even when the light emitting duty of the horizontal registration sensor 3...

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Страница 65: ...Appendix ...

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Страница 67: ...or PI37 Paper surface sensor PI41 Horizontal registration sensor LED1 to 4 PTR1 to 4 Horizontal registration motor M62 Horizontal registration home position sensor PI61 Punch motor M61 Punch home position sensor PI63 Punch motor clock sensor PI62 Tray 1 shift motor M37 Front ligning plate home position sensor PI36 Rear aligning plate motor M34 Operation Feed path sensor PI34 Front aligning plate m...

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Страница 69: ...cated T 2 1 DFULL DUST FULL DETECT Signal FDROPN FRONT DOOR OPEN DETECT SWICH Signal LEDON LED ON Signal LEDON1 LED1 ON Signal LEDON2 LED2 ON Signal LEDON3 LED3 ON Signal LEDON4 LED4 ON Signal LEDON5 LED5 ON Signal PAEND PAPER END DETECT Signal PUNCH CLK PUNCH MOTOR CLOCK DETECT Signal PUNCHHP PUNCH HOME POSITION DETECT Signal SREGHP SIDE REGISTRATION HOME POSITION DETECT Signal SRGE1 SIDE REGISTR...

Страница 70: ...H 7 1 6 5 4 3 2 8 9 10 J804A 1 2 J603 1 2 J620 J605WH 10 9 7 6 5 4 3 2 1 8 11 12 13 J605A 13 12 11 8 1 2 3 4 5 6 7 9 10 J605B 2 3 1 J622 3 4 5 6 1 2 J602 1 2 3 4 J606 1 2 3 4 J618 3 4 5 6 1 2 J619 2 3 4 1 J604 2 3 4 5 6 7 1 J615 2 1 6 5 4 3 J614 2 3 1 J611 3 2 1 PI61 1 3 2 J601 1 2 J805 7 1 6 5 4 3 2 8 9 10 11 J607A J607WH 11 10 9 8 2 3 4 5 6 1 7 J607B 1 2 3 4 M62 3 2 1 MSW62 3 2 1 MSW61 6 5 4 3 2...

Страница 71: ...Sep 14 2009 ...

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