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34

CY22 Moterra Neo

Replacement Parts

Service Kits

138688 Rev 1 (04/22)

Item

Kit #

Kit Description

View

S

K34122

Moterra Neo 

Alloy

 Gen4 Motor Cover

2

T

K76062

Neo Motor Mount Bolts Qty8

2

U

K34102

Moterra Neo Clear Frame Protection

1,2

V

K34112

Moterra Neo Rear Rack Grommets

1

W

K13022

Moterra Neo Rear Rack

4

Y

K11012

Moterra Neo Rear Fender

4

Z

K76072

Moterra Neo Rear Rack/Fender Mount Kit

4

AA

K76082

Moterra Neo 

Alloy

 Motor Mount Bracket

2 

BB

K34062

Moterra Neo Gen4 Skid Plate - 

Carbon

3

CC

K34092

Moterra Neo 

Carbon 

Gen4 Motor Cover

3

DD

K76052

Moterra Neo 

Carbon

 Motor Bolt Cover

3

EE

K28112

eMTB Internal Routing Stem 35x45 - 

Carbon

3

FF

K35012

1.5-1.8 Int Hdset 28.6/52-60/45.83 - 

Carbon

3

GG

K35052

HT Internal Routing Sleeve 1.8 - 

Carbon

3

HH

TBD

Nylon Anti-Wear Wrap - 

Carbon

3

Содержание CY22 Moterra Neo

Страница 1: ...READ THIS SUPPLEMENT AND YOUR CANNONDALE BICYCLE OWNER S MANUAL Both contain important safety information Keep both for future reference CY22 Moterra Neo English Owner s Manual Supplement ...

Страница 2: ...be taken to avoid damage SYMBOLS NLGI 2 NGLI 2 synthetic grease Apply NGLI 2 synthetic grease ANTI S Anti Sieze Lubricant Apply Permetex Anti Sieze Lubricant 2 Medium strength removable thread lock Apply Loctite 242 blue or equivalent N m Tightening torque in Newton meters ILLUSTRATIONS Throughout this manual all product images graphics and figures shown are for illustration purposes only and may ...

Страница 3: ...ry region location information Download available manuas or supplements from our website http www cannondale com Contacting Cannondale Cannondale USA Cycling Sports Group Inc 1 Cannondale Way Wilton CT 06897 USA 1 800 726 BIKE 2453 CSG Europe Woudenberg Cycling Sports Group Europe B V Geeresteinselaan 57 3931JB Woudenberg The Netherlands International Distributors Consult our website to identify t...

Страница 4: ...kewise there are various drive assist system manufacturers Shimano BOSCH Bafang Yamaha etc How does the Drive System work It is important to know that when the drive assist system is turned ON the drive unit engages to provide power only while you are pedaling The amount of power provided by the drive unit depends on your pedaling force and on the assistance mode level you set with the handlebar c...

Страница 5: ...lways have mechanical work done by an Authorized Cannondale Dealer No Modification DO NOT MODIFY THIS BICYCLE DRIVE SYSTEM IN ANY WAY FOR ANY REASON Doing so can result in severe damage in faulty or in dangerous operating conditions or in violation of local laws Dealers and Owners MUST NOT change alter or modify in any way the original components of the bicycle or drive assist system e g the speci...

Страница 6: ...appropriately depending on the riding conditions such as on slippery trails tight turns or unstable or uneven surfaces Set assistance level to eco lowest assist or to off before descending technical trails e g tight downhill switchbacks When not riding Turn the drive system off to prevent unauthorized use Do not ride the e bike without the battery Make sure the battery is fully charged before ever...

Страница 7: ...this bicycle To determine if coverage is provided you should contact your insurance company or agent Also make sure your speed e bike is insured and registered according to the local laws Ride sensibly and safely around others the application of power by means of the electric motor assist means that riders can reach high speed Riding faster increases the risks of serious accidents Watch out for ot...

Страница 8: ...ckaging Package the battery inside a shipping container to prevent damage The battery must be removed before flying and may be subject to special handling by the air carrier CHARGING Bring the battery and charger indoors and allow to reach room temperature before charging Make sure charger and A C outlet are the same voltage Locate both charger and battery indoors in a clean dry area with good ven...

Страница 9: ...n the seat post itself You must not rely on this marking as an indication of the proper minimum seat post insertion depth You can be severely injured paralyzed or killed in an accident if you ignore this warning Rear Shocks Select only compatible shocks and forks for your bike Do not modify your bike in any way to mount one Have your shock or fork installed by a professional bike mechanic Riding w...

Страница 10: ...e Fork Axle From Bottom Of Frame Head Tube Maximum Fork Length You must select a replacement fork not only based on head tube diameter but the critical factor of frame maximum fork length Do not exceed maximum fork length Exceeding the MAXIMUM FORK LENGTH limit can overload the frame causing it to break while riding Your retailer MUST follow and observe this specification for your bike For Maximum...

Страница 11: ...t or accessory 4 If there is less than 10 mm of clearance available the component or accessory must be adjusted or changed until l there is at least 10 mm of clearance Maintain 10 mm of clearance between rear tire any rear rack saddle seat post frame seat tube or any mounted accessory Check following saddle or seat post adjustments If you have questions maintaining tire clearances for parts of you...

Страница 12: ... drilled or modified in any way PERIODIC INSPECTION REQUIRED The rack and frame mounting points must be periodically inspected for damage as part of your routine bicycle maintenance SECURE RACK CONTENTS You must make sure that all items placed in the rack are secure and cannot be thrown out or shifted in the rack while riding You must prevent any parts of the contents the straps or the tie downs u...

Страница 13: ...eur N A Seat Post Dia Binder 31 6mm 34 9mm Min Seat Post Insert 100mm Max Seat Post Insert SM 235mm MD 260mm LG XL 280mm Tire Size x Max Tire Width measured SM FT 29 x 2 6 SM RR 27 5 x 2 6 MD LG FT RR 29 x 2 6 Max Fork Length 583mm Rear Shock Eye to Eye Stroke Bushing Width 230mm COIL 60mm Frame M8 x 20mm Yoke N A Sag 25 15mm Chain Guide e thirteen CG3UPM 100 Bosch Gen4 Rear Brake Mount Type Min M...

Страница 14: ...7 0 77 77 E Seat Tube Angle Actual 70 5 70 0 70 5 71 F Standover 75 5 75 5 76 77 G Head Tube Length 10 5 11 5 12 5 13 5 H Wheelbase 120 9 123 5 127 130 9 I Front Center 75 8 78 2 81 6 85 5 J Chain Stay Length 45 2 45 5 45 5 45 5 K Bottom Bracket Drop 1 8 3 0 3 3 L Bottom Bracket Height 35 35 35 35 M Fork Rake 4 4 4 4 4 4 4 4 N Trail 12 8 12 8 12 8 12 8 O Stack 61 7 62 6 63 5 64 4 P Reach 43 5 45 5...

Страница 15: ...Tube Angle Actual 69 6 69 2 69 7 70 2 F Standover 76 3 76 3 76 7 77 7 G Head Tube Length 10 5 11 5 12 5 13 5 H Wheelbase 121 7 124 2 127 6 131 5 I Front Center 76 6 79 82 4 86 3 J Chain Stay Length 45 2 45 2 45 2 45 2 K Bottom Bracket Drop 1 1 1 1 1 1 1 1 L Bottom Bracket Height 35 6 35 6 35 6 35 6 M Fork Rake 4 4 4 4 4 4 4 4 N Trail 13 5 13 5 13 5 13 5 O Stack 62 3 63 3 64 2 65 1 P Reach 42 6 44 ...

Страница 16: ... Dia Binder 31 6mm 34 9mm Min Seat Post Insert 100mm Max Seat Post Insert SM 235mm MD 250mm LG XL 280mm Tire Size x Max Tire Width 29in x 2 6in measured 27 5in x 2 6in measured Max Fork Length 571mm Rear Shock Eye to Eye Stroke Bushing Width 230mm 60mm Frame M8x20mm Yoke Bare EQ 230mm 50mm Frame M8x20mm Yoke Bare Sag 25 Rear Brake Mount Type Min Max Rotor Dia Post Mount 180mm 220 mm Rear Axle Type...

Страница 17: ...Effective 77 77 77 77 E Seat Tube Angle Actual 69 8 69 5 69 5 69 5 F Standover 75 4 75 4 76 3 77 G Head Tube Length 11 5 11 5 12 5 13 5 H Wheelbase 119 6 122 124 9 128 8 I Front Center 74 5 76 7 79 6 83 5 J Chain Stay Length 45 2 45 5 45 5 45 5 K Bottom Bracket Drop 1 6 3 3 3 L Bottom Bracket Height 34 1 35 35 35 M Fork Rake 4 4 4 4 4 4 4 4 N Trail 11 1 12 1 12 1 12 1 O Stack 61 8 63 1 64 1 65 P R...

Страница 18: ... on the bottom bracket It is a 7 character barcode See inset _____________________________________ Frame Serial Number Bike Registration To register your bike Go to the Product Registration section of our website at www cannondale com Actual bike appearance will differ 1 Drive unit 2 Drive Controls Display 3 Internal Battery 4 Charge port 5 Wheel Sensor 6 Serial number Identification ...

Страница 19: ...17 Technical Information Routing Alloy Routing Alloy RL SS DP RB RD RB DP RD CP RD Rear derailleur RB Rear brake SS Sensor DP Dropper post CP Charge port RL Rear lighting Identification ...

Страница 20: ...hnical Information Routing Carbon 138688 Rev 1 04 22 SS CP RD RB RB DP RD LT DP HMI Routing Carbon RD Rear derailleur RB Rear brake SS Sensor DP Dropper post CP Charge port HMI Bosch controller LT Light option Identification ...

Страница 21: ...ed on carbon frames The sleeve placed over the fork steerer prevents direct cable contact with a moving steerer The cable sleeve must be sized to the correct height depending on the headtube length The cable sleeve height should be within 10 25mm of the bottom of the upper headtube bearing as shown Anti wear wrap 8 In addition to the sleeve the cables between the lower Acros headset spacer and the...

Страница 22: ...he steering tube then add the anti wear wrap The anti wear wrap is additional protection not a substitute for proper careful set up of wires and brake lines INSPECTION A carefully inspection of all cables wires anti wear wrap sleeve headset parts frame interior and the fork steerer should be performed regularly by a professional bicycle mechanic every 6 months If any damage or worn parts are found...

Страница 23: ... all frame protectors and guards are present are installed correctly and are in good condition Guards Protectors Identification 3 10 1 2 11 7 6 16 12 4 13 15 14 5 8 9 17 17 Guards Protectors 1 CS inner 2 CS outer 3 SS outer 4 Speed sensor cover 5 CS front 6 ST upper 7 Sleeve 8 SS outer 9 SS inner 10 CS outer 11 CS upper 12 CS front 13 Bolt cover carbon 14 Motor covers carbon shown 15 Skid Plate 16...

Страница 24: ...ng diagrams list tightening torques and locations for the frame fasteners bolts screws nuts on your bicycle Setting the correct torque is very important to your safety and to the durability and performance of your bicycle Always use a calibrated torque wrench Follow the manufacturer torque instructions for all the components of your bike Some fasteners have a pre applied threadlock patch the effec...

Страница 25: ...torque until tight Self tapping 2x 8 N m 2x 7 N m 4x 20 N m 1 5 N m No Loctite 13 N m 4x 8 N m Torque until tight Self tapping 4x10 N m Self tapping 4x15 N m 2 N m 2x9 N m 4x2 N m 4x 5 N m Battery Brackets 6x2 N m 2x7 N m 5 N m 3 N m Grease O ring 25 N m See Universal Derailleur Hanger UDH Carbon Frame ...

Страница 26: ...e key and operate the lock then remove and wipe the key clean Record Key Number Be sure to write down the key serial number a on the line below The serial number is required to order spares and replacements Replacement keys are obtained from the key manufacturer _____________________________________ ___ Key Serial Number 2 c 1 3 a b The key 2 unlocks the internal battery mount mechanism See Downtu...

Страница 27: ...to the connector 3 Follow the manufacturer s charging instructions for the duration of charging 4 Disconnect the charger cable from the port close the cover and the latch 5 Disconnect the charger from its source of power Follow the drive system manufacturer s instructions for charging and handling the battery Be sure to inspect the condition of the battery in accordance with manufacturer s specifi...

Страница 28: ...ame To install the battery 1 Secure the bike upright to prevent it from falling over 2 Turn the key clockwise to release the battery frame latch 3 Insert the lower parts of the battery so that the battery socket engages with the frame connector 4 4 Press in on the top of the battery causing the ramp and lock to engage fully 5 Remove the key 6 Install the battery cover 1 and secure it with the cove...

Страница 29: ...27 Technical Information Downtube Battery 1 Battery Cover 2 Cover Knob 3 Battery 4 Battery frame connector 5 Ramp 6 Retention lock 7 Key 8 Key Cover Identification 1 2 3 4 6 7 8 5 ...

Страница 30: ...faces with isopropyl alcohol and a clean shop towel 2 Apply anti seize thread lubricant Perma tex to all contact surfaces including the inside chamfer on the yoke bolts Do not use grease grease does not perform as well as anti seize 3 Clean the smaller male yoke bolt and apply a 3 mm wide band of Loctite 242 blue at the first few threads 4 Make sure the spacers are located betwen the yoke and the ...

Страница 31: ...y Link Yoke 1 2 10 9 7 0 N m 2 4 3 7 8 5 6 1 Seatstay 2 Seatstay link Spacer 2X 3 Seatstay Bolt 2X 4 Frame Link 5 Link Yoke Spacer 2X 6 Link Yoke Bolt 2X 7 Link Axle Bolt 8 Bearing Spacer 9 Seatstay Chainstay Bolt 2X 10 Bearing Spacer 4x Identification ...

Страница 32: ...stic dowel into the drive side and drive it out 5 To remove the axle insert a 6 mm hex key on the non drive side and turn counter clockwise until it can be removed To install the LockR 1 Disassemble and clean all parts of the LockR axle Do not install it assembled Inspect the parts for damage e g burrs scratches deformity and wear Replace the entire LockR assembly if any damage is found 2 Apply a ...

Страница 33: ...31 Technical Information LockR Axle Unthread tap mallet dislodge remove 4 3 Insert 5mm turn to free 5m m 3 Remove 6m m Unthread Remove 1 T25 5 N m N L G I 2 1 N m N L G I 2 DO NOT INSTALL ASSEMBLED ...

Страница 34: ...ean any dirt or debris on the dropout with a nylon brush old toothbrush Inspect the area for any damage especially after a crash or impact Take corrective action when required Use a good quality torque wrench and tighten to the specified torque NOTICE Follow the manufacturer instructions when mounting the UDH hanger to the frame SRAM https www sram com en sram models ac drhg mtb a1 1 UDH dropout 2...

Страница 35: ...Expanding Axle Hardware 97mm 1 F K36022 Moterra Neo Habit Shock Bolts Upper 2 G K36032 Moterra Link CS SS Pivot Bearings 1 H K34211 Neo Key Cover 2 3 I KP312 Open Oval Grommet x10 1 2 J K32042 Moterra Neo Alloy HT Cable Grommet Qty2 2 K K36042 Moterra Neo Habit Yoke Bolts w Shims 1 L K76042 Moterra Neo DT Bottom Exit Batt Rail 2 M K32052 Neo Alloy Rail Cable Guides Qty4 2 N K34012 Battery Cover DT...

Страница 36: ...ra Neo Rear Rack 4 Y K11012 Moterra Neo Rear Fender 4 Z K76072 Moterra Neo Rear Rack Fender Mount Kit 4 AA K76082 Moterra Neo Alloy Motor Mount Bracket 2 BB K34062 Moterra Neo Gen4 Skid Plate Carbon 3 CC K34092 Moterra Neo Carbon Gen4 Motor Cover 3 DD K76052 Moterra Neo Carbon Motor Bolt Cover 3 EE K28112 eMTB Internal Routing Stem 35x45 Carbon 3 FF K35012 1 5 1 8 Int Hdset 28 6 52 60 45 83 Carbon...

Страница 37: ...35 Replacement Parts Service Kits E U U U I G D B P U A R U U V U G C K C Carbon Alloy Yoke Link Seatstay Chainstay VIEW 1 ...

Страница 38: ...36 CY22 Moterra Neo Replacement Parts Service Kits 138688 Rev 1 04 22 48 3 52 57 44 47 10 14 H N L F G G I J O F AA S M U Frame Alloy VIEW 2 ...

Страница 39: ...37 Replacement Parts Service Kits U N L O M I BB CC GG DD F G G G G H EE FF HH Frame Carbon VIEW 3 D ...

Страница 40: ...38 CY22 Moterra Neo Replacement Parts Service Kits 138688 Rev 1 04 22 W M5x20T25WITH LOCKWASHER ANDWASHER 2 4 4 7 6 2 6 N Y Accessories Alloy Carbon VIEW 4 ...

Страница 41: ... system shielding secure attachment of battery and key covers Before and after each ride INSPECT Clean and visually inspect entire bike frame swingarm linkage assembly for cracks or damage CHECK Tightening torques for components found in this supplement Every few ride or after each hard ride PROFESSIONAL BICYCLE MECHANIC HOW OFTEN Disassemble clean inspect re grease replace worn or damaged parts i...

Страница 42: ... dirt CLOSE ALL COVERS NOTICE DO NOT power wash or spray water under high pressure to clean Power washing will force contaminants into parts where they will promote corrosion immediately damage or result in accelerated wear DO NOT use compressed air to dry DO NOT use abrasive or harsh chemical cleaners solvents which can damage the finish or attack and destroy both the outside and internal parts W...

Страница 43: ...41 Maintenance Record ...

Страница 44: ...ROPE Cycling Sports Group Europe B V Geeresteinselaan 57 3931JB Woudenberg The Netherlands service cyclingsportsgroup com CANNONDALE UK Cycling Sports Group Vantage Way The Fulcrum Poole Dorset BH12 4NU 44 0 1202732288 sales cyclingsportsgroup co uk www cannondale com 2022 Cycling Sports Group CY22 Moterra Neo 138688 Rev 1 ...

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