© 2001 Cannondale Corporation - All Rights Reserved
54
X440s Owner's Manual.fm
REMOVING AND RE-INSTALLING THE
COUNTERSHAFT SPROCKET GUARD
1.
Place the motorcycle on a stand.
2. Remove the bolts and countershaft sprocket guard.
3. Installation
is
reverse
order
of
removal.
TORQUE : Drive, counter shaft sprocket guard bolts
5.0 lbf•ft (6.8 N•m)
COUNTERSHAFT SPROCKET
REPLACEMENT
Engine was removed on photos of the following procedure.
Follow same steps for an installed engine.
1.
If removed, apply assembly lube to the countershaft
sprocket spacer and to the lips of the seal. Install the
spacer so that the internal o-ring faces inward.
2. Install the countershaft sprocket, the splined lock
washer, and countershaft sprocket nut with the recess
(a) of the nut facing inward toward the sprocket.
1.
Bolts
2.
Countershaft sprocket guard
1.
Larger end
2.
Smaller end
This photo shows the correct installation of the chain guide
plate mounted directly behind the countershaft sprocket
guard. Notice the shape and orientation of the guide. It is
being held here but would normally be installed together with
the guard.
1
2
1
2
1.
Countershaft spacer
2.
O-ring
1.
Sprocket
2.
Splined lock washer
3.
Nut
a. Recess
1
2
1
2
a
3
