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Parts Section 10

Page 10 —11

105 Control Valve

Circuit Boards, Controllers & Cables Section 10.3.6

Controllers, Circuit Boards and Cables

10010130

MTSB 105 Controller c/w Transformer & One Communication Cable

05060099

MTSB 105 Controller Circuit Board (PCB)

05060115

105 Slave Valve Circuit Board (PCB)

05060042

105 STS Single Valve Circuit Board (PCB)

05060122

Cable, Meter to 105 Circuit

Board

05060121

Cable,Motor,105 Valve 2W

Red Black w White Clip

05060123

Cable, Micro switch 105

Harness 4 wire

05060120

Cable,Solenoid,105 2Wire

Harness RedBlack-YellowC

70011496 *

Connector, Only 4Pin Female

No Wire

12100064 *

Cable,PowerConnection105

Valve Black & Red 2 Wire

12100064B *

Cable, Communication 105

White Green B Clip 2Wire

60010197-1

Cable, Communication 105

4Pin Male-118" Long

11040071

Transformer MTS/ STS

24 VDC 3 Amp

05060154

Connector,MTS,2 Pin Male To Transformer

02170281

Harness, Wiring, MTS Controller

2pin & 4 pin

97000988

Cable,3 Pin Female with wire #1Brown
(red),#2Black,#3Blue(white)

4 pin to circuit board connector use 02170281 & remove the 2 pin connector. Or use

105 Part Numbers.xlsx

Содержание 105STS 90 -1.5"

Страница 1: ...105 Valve Installation Operation Service Instructions 105 Series STS Softener 80150418 1 31 19...

Страница 2: ...105 Valve This page intentionally left blank...

Страница 3: ...lculating hardness 6 2 Controller programming quick guide for start up 6 3 Piping inspection media bed soak 6 4 System regeneration 105 STS Softener Section 7 Operation 7 0 Operating conditions 7 1 7...

Страница 4: ...tc are supplied by others All softener systems will include the following One electronic 105 control valve with color display Note any loose parts in the valve shipping box such as adapters couplers c...

Страница 5: ...llow some movement The optional flex connectors may be required Brine tank c w internal safety float and brine grid For units up to and including 450 000 15 ft3 brine line is also included For all lar...

Страница 6: ...I 44 30 diameter and above are NSF ANSI 61 Maximum vacuum 127 Hg Maximum operating pressure 150 psi 10 3 bar Ion exchange resin High capacity IAPMO certified 8 Canature resin Internal hub and lateral...

Страница 7: ...ckNozzle Orange Throat 9 47 9 11 9 5 0 95 10 50 Black Nozzle Orange Throat 9 78 9 17 9 5 0 95 15 75 Gray 9 84 9 27 180 12 5 0 95 6 36 Black Nozzle Orange Throat 9 56 9 13 12 5 0 95 10 60 Gray 9 68 9 2...

Страница 8: ...rine Draw Fast Rinse Refill 360 24 5x2 2 6 72 White 9 55 9 12 24 5x2 2 10 120 White 9 92 9 20 24 5x2 2 15 180 White 9 138 9 30 390 24 5x2 2 6 78 White 9 60 9 13 24 5x2 2 10 130 White 9 100 9 22 24 5x2...

Страница 9: ...016 1 499 105STS 210 2 21 x 62 29 x 50 88 40 59 533 x 1575 740 x 1275 2 235 1 016 1 499 105STS 240 2 24 x 72 33 x 53 96 42 66 610 x 1829 840 x 1335 2 438 1 067 1 676 105STS 270 2 24 x 72 33 x 53 96 4...

Страница 10: ...1 2 00 3 72 0 76 533 x 1575 740 x 1275 STS 240 240 000 8 40 43 59 15 24 x 72 33 x 53 189 000 0 27 2 52 2 71 3 72 0 95 610 x 1829 840 x 1335 STS 270 270 000 9 45 46 62 15 24 x 72 33 x 53 243 000 0 25 2...

Страница 11: ...SPECIFICATIONS SECTION 2 Page 2 6 105 STS Softener 105 Valve Dimensions Section 2 5...

Страница 12: ...s will void the system warranty To reduce the risk of hot water backing up into the conditioner piping between the conditioner and water heater should be as long as possible A backflow preventer or ch...

Страница 13: ...d as optional items with the system Note Due to slight expansion and contraction of the media tanks the piping must be designed to all some movement as well as protection from vacuum flex connectors a...

Страница 14: ...ption of the single softener The standard single softener is raw water bypass during regeneration with no raw water bypass available as an option All standard softener systems use raw water for regene...

Страница 15: ...M LOCATION SECTION 3 Page 3 4 105 Softener Typical Piping STS or MTS Single Softener No Raw Water Bypass Section 3 3 Note Ball valve used on MTS version only Standard softener valves use raw water for...

Страница 16: ...CATION SECTION 3 Page 3 5 105 Softener Typical Softener Piping Optional Separate Source Treated Water Regeneration Section 3 4 Single tank system Note Outlet ball may not be required for some systems...

Страница 17: ...is broken the media will be flushed into the service lines Also note that the riser tube on the 105 valve is cut 1 2 below the top of the tank see section 5 Load the media into the tanks See section 5...

Страница 18: ...hould be as short as possible and must piped to an open drain Access to the drain and air gap are necessary for visual inspection and testing of the drain water The air gap also prevents sewage backin...

Страница 19: ...in the units from siphoning down when not in operation If the units did drain down it could lead to operational issues for the system If the system requires treated water regeneration additional room...

Страница 20: ...connection is 1 5 or 2 MNPT and has the meter mounted internally For more information see section 10 Confirm meter cable is properly inserted into the meter pipe adapter Drain connection is 1 5 or 2 M...

Страница 21: ...below the top of the tank The riser tube top end must also be properly chamfered to prevent damage to the riser tube o ring while sliding the control valve on Confirm both the riser tube o ring and ta...

Страница 22: ...warranty See drawing If the interconnecting piping is rigid such as when the piping is in copper flex connectors must be installed on all connections to control valve A flex connection may also be re...

Страница 23: ...nded except for alternating units are using the same brine tank the brine line is teed off to the two different units The brine tank overflow is piped to an open drain piping by others The overflow is...

Страница 24: ...Optional 99004 Before the media is loaded the bottom distribution must be closely inspected to ensure it was not damaged in shipping If the distribution is cracked or broken it must be repaired befor...

Страница 25: ...he media list and start from the bottom up Ensure the proper amount of each type of media before moving on to the next media It is common to have additional partial bags to add up to the required quan...

Страница 26: ...Page 5 3 Softener Media Description Media Beds Quantities Section 5 2 Special Media Loading Optional Section 5 2 1 Layer Media Quantity 1 Bottom Layer 2 3 4 5 6 7 Top Layer Section 5 1 Aquafine AQ100...

Страница 27: ...4 278 126 150 410005 0 2 0 15 0 1 5 345 157 180 410006 0 2 0 15 0 15 6 402 183 210 410007 0 2 0 15 0 15 7 454 206 240 410008 0 3 0 2 0 2 8 526 239 270 410009 0 3 0 2 0 2 9 578 263 300 410010 0 3 0 2...

Страница 28: ...s also a condensed version of the programming guide for the standard responsive flow softener system This section is a short list that covers the programming of the exceptions that were not pre progra...

Страница 29: ...in the next table There are three different grain capacities shown for each softener size Grain capacity of the resin changes depending upon the quantity of salt used per cubic foot of resin when reg...

Страница 30: ...vel the ca pacity to use is 270 000 If the compensated hardness is 12 grains the calculation is 270 000 divided by 12 gpg equals 22 500 gallons To leave a small buffer to compensate for any variations...

Страница 31: ...the meter cable is correctly in the meter slot on the outlet pipe adapter Check all electrical connections and ensure that they are correct and complete Once inspection is complete manually advance th...

Страница 32: ...pro cess may take 20 minutes or more Once completed close the inlet isolation valve With the inlet still closed plug the unit back in The valve may cycle back to the home position If so initiate a re...

Страница 33: ...re is not to exceed 100 psig 690 kPa water temperature is not to exceed 100 o F 38 o C and the unit can not be subjected to freezing conditions The manual bypass valve must always be closed and the ma...

Страница 34: ...hange sites on the resin beads As the duration of the service run increases the softening resin slowly depletes losing its ion exchange capacity until the softening resin can no longer remove the hard...

Страница 35: ...Operation Section 7 Page 7 3 105 Softener Service Position...

Страница 36: ...s are 1 backwash 2 brine draw slow rinse 3 fast rinse and 4 brine tank refill Backwash Position Section 7 During backwash water is directed down the riser tube out the bottom hub and laterals then upw...

Страница 37: ...Operation Section 7 Page 7 5 105 Softener Backwash Position...

Страница 38: ...of the cycle is the brine draw Water from the valve flows through the through the injector or aspirator assembly This water flow creates a vacuum which results in drawing in a brine solution from the...

Страница 39: ...Operation Section 7 Page 7 7 105 Softener Brine Draw Slow Rinse Position...

Страница 40: ...opped by the air check the brine draw cycle ends and the slow rinse cycle begins The actual control valve piston does not move There is now a low flow rate that will slowly push the brine through the...

Страница 41: ...ion Section 7 6 During rinse water is directed downwards through the softener and out to drain This reconsolidates the media bed and rinses any remaining brine in the media bed to drain The flow rate...

Страница 42: ...Operation Section 7 Page 7 10 105 Softener Rinse Position...

Страница 43: ...er back into the brine tank for the next regeneration cycle The refill water flows through the injector aspirator through the brine valve and out to the brine tank The flow rate to the brine tank is r...

Страница 44: ...8 Page 8 1 Key Pad Configuration Section 8 0 There are four push buttons on the keypad on the 105 control valve Note MENU SET and ARROWS will be referred to indicate which button is required to be pus...

Страница 45: ...ervice display page On the service display screens the main system information is displayed Different information is displayed depending upon how the valve is programmed Single tank Metered unit Time...

Страница 46: ...the Regen Now line and push the SET button the unit will regenerate immediately If the Regen Tonight line is highlighted and push SET button the unit will regenerate the preset time which is adjustabl...

Страница 47: ...l indicate the regeneration cycle the unit is in Also displayed is the actual time remaining before the end of the cycle A third item displayed is the percentage of time left for the complete regenera...

Страница 48: ...an be manually advanced by holding any button for three seconds Main Menu Setup And Programming Section 8 4 To access the programming screens do the following Push MENU to advance to the user menu scr...

Страница 49: ...valve is programmed Days Calendar Meter Delayed Meter Immediate Days Meter Over Ride Default factory settings Regeneration time default 2 00 AM Regeneration day of the week default ON Saturday Regener...

Страница 50: ...on 8 Page 8 7 Main Menu Setup And Programming Section 8 4 The Main Menu screen that appears will change with how the valve is programmed Days Calendar Meter Delayed Meter Immediate Days Meter Over Rid...

Страница 51: ...Programming Section 8 Page 8 8 Main Menu Setup And Programming Section 8 4 105 STS Control...

Страница 52: ...Programming Section 8 Page 8 9 Main Menu Setup And Programming Section 8 4 105 STS Control...

Страница 53: ...Programming Section 8 Page 8 10 Main Menu Setup And Programming Section 8 4 105 STS Control...

Страница 54: ...Programming Section 8 Page 8 11 Main Menu Setup And Programming Section 8 4 105 STS Control...

Страница 55: ...Programming Section 8 Page 8 12 Diagnostics And History Section 8 5 The menu path to History Values is Main Service Screen Main Menu Advanced Menu History Values 105 STS Control...

Страница 56: ...Programming Section 8 Page 8 13 Diagnostics And History Section 8 5 OR a fixed reserve value as Usage History Past 56 days water usage records All history data can be reset 105 STS Control...

Страница 57: ...ogramming Section 8 Page 8 14 Diagnostics And History Section 8 5 History information since start up History since previous reset Note Each record could be reset if entered and confirmed 105 STS Contr...

Страница 58: ...witch is not plugged or loose Solution Check the micro switch and connect the wire well Issue The buzzer beeps and the screen displayed System Error E2 Cause The motor can t find its right position in...

Страница 59: ...down arrow button Make sure the valve is back in the service position when done 3 Once the control valve is back to the service position unplug the electrical power to the unit 4 For any individual p...

Страница 60: ...e piping or on the media tank Turn off the water supply to valve and relieve the pressure inside as explained in section 9 0 1 9 0 2 Unplug the electrical power remove the wire cover screws and remove...

Страница 61: ...driver if necessary Use the 2 4 mm flat screw driver to release any wires that are to the screw terminals Remove the cover with the PCB If replacing the PCB circuit board remove the four screws holdi...

Страница 62: ...the motor assembly by the wire motor frame 05060074 as the wire frame is only pushed into the motor and can slip out Also note that the micro switch wiring and motor wiring will come out with the mot...

Страница 63: ...ro switch wires do not have to be removed When reassembling the large gear into the motor assembly be sure to depress the anti reverse pawl 05060035 Once the drive motor assembly has been separated fr...

Страница 64: ...bolts are longer than the bolts previously removed The plastic powerhead bracket can now be removed by moving the bracket to the left as illustrated below Attached to the back of the cross bar assembl...

Страница 65: ...l end plate in place 8 mm socket nut driver or Philips screw driver NOTE Some times pushing the piston assembly slightly in and then pulling makes it a easier to slide the assembly out Grasp the cross...

Страница 66: ...the valve Note If the no raw water piston PLUG option is used the first seal is left out If the no raw water bypass trailer piston is used all seals are used See section 10 for more details 105 Contro...

Страница 67: ...ter compared to 50 mm for all other spacers It is critical that this spacer is placed in the proper position when reas sembling It is important to note the order the seals spacer and o rings are remov...

Страница 68: ...er assembly into the valve Repeat the above process until all the O rings seals quad rings and spacers lantern rings have been installed IMPORTANT NOTES WHEN RE ASSEMBLING THE SEALS AND SPACERS The la...

Страница 69: ...nsure the proper piston assembly is being used The basic piston stays the same but a trailer piston or piston end plug can be used for no raw water bypass see section 10 3 0 Apply silicone grease on t...

Страница 70: ...installed NOTE INSTALL POWER HEAD BRACKET AS SHOW BELOW The bolts do line up if reversed but the valve will not function as intended Lightly apply silicone grease into the cross bar track Ensure the r...

Страница 71: ...at the SERVICE position as indicated by the arrow shown below 105 Control Valve The slot follower 05060023 must be at the 3 O clock position on the gear and vertical in orientation If the motor cam g...

Страница 72: ...s shaft as shown Guide the motor drive and micro switch wires through the power head housing as the motor assembly is slid in The slot follower must slide into the cross bar vertical slot Normally if...

Страница 73: ...back in If a new circuit board PCB has been installed the system will have to be repro grammed Once the programming has been completed if required the system should be moved through a complete regene...

Страница 74: ...9 0 2 before removing the meter and brine valve It is also recommended to have the pres sure off before removing the BLFC or DLFC The DLFC drain line flow control has flow washers that control the max...

Страница 75: ...on the control valve piping or on the media tank Turn off the water supply to valve and relieve the pressure inside as explained in section 9 0 1 9 0 2 before removing the meter and or the brine valve...

Страница 76: ...ng the clip on the BLFC housing and pulling the housing out Also disconnect the brine solenoid wiring by using a Philips screw driver and unthreaded the connector from the solenoid Remove the four bol...

Страница 77: ...g and all surfaces the O ring will con tact both the male female surfaces Install the O ring on the MALE connection ensure that the O ring is not twisted Install all other required parts and slide the...

Страница 78: ...e Std Base 25030003 24 Diameter x72 Natural 4 Threaded Top Hole Std Base 25030004 30 Diameter x 72 Natural 4 Top Bottom Hole Tripod Base 25030030 30 Diameter x 72 Natural 6 Top Bottom Flanged Tripod B...

Страница 79: ...her 105 Valve 2 13038001 Nut M8 105 Valve 2 4 05060002 Tank adaptor 105 105 Valve 1 5 05060004 Support Rise pipe 105 105 Valve 1 05060004B Support RisePipe 1 9 OD 105 Valve 05060082 O ring retainer 10...

Страница 80: ...Pin 105 Valve 1 29 05060023 Slot follower 105 Valve 1 30 05060071 End plug plate 105 Valve 1 31 60010596 Bolt M5 12 105 Valve 05056508 4 32 05060105 Valve Brine Assy105Valve 105 Valve Aspirator 1 0506...

Страница 81: ...Parts Section 10 Page 10 4 Brine Valve Injector Assembly Kits 05060105 05060105 105 Control Valve 105 Brine Valve Injector Assembly Section 10 3 1 Solenoid Harness Not Shown 05060120...

Страница 82: ...3 05060013 Aspirator Cap 14 05060055 O ring 40 87x3 53 15 60095610 O ring 14 3 16 05060068 Screen Nozzle 17 05060054 O ring 34 52x3 53 18 05060012 Aspirator Housing Plug 19 05060064 Bolt M5x68 20 9238...

Страница 83: ...Ring V Gray 54mm 1 5 05060008 Lantern Ring IV Gray 50 mm 1 6 05060056 O Ring 59 92x3 53 Brown 3 7 05060057 O Ring 63 09x3 53 Black 5 8 05060049 Quad Ring 50 17x5 33 Black 8 9 05060050 Quad Ring 12 37x...

Страница 84: ...60100 Decal 105 Valve 1 4 05060093 10 washer 105 Valve 4 5 05060092 Screw 10 32UNF0 5 105 Valve 4 6 62000607 Micro switch EWS 105 Valve 2 7 60010579 Bolt M3x30 105 Valve 13000332 2 8 05060075 Spring A...

Страница 85: ...Valve 1 05060038 0 DLFC PlugPlate Using Flat Flow Buttons 05060038C DLFC PlugPlate105V 1Hole No Plug 105 valve 2 Dia 05060038B DLFC PlugPlate105V 2Hole No Plugs 105 valve 2 Dia 05060038 DLFC PlugPlat...

Страница 86: ...1 5 NPT Outlet 105 Valve 1 2 05040045 Turbine shaft 105 Valve 1 3 05060058 O ring 56 52x5 33 105 Valve 3 4 05060110 Turbine Assembly 105 Valve 1 5 05060101 Turbine Nozzle 105 Valve 1 6 05060077 Snap...

Страница 87: ...Parts Section 10 Page 10 10 105 Control Valve Circuit Boards Controllers Cables Section 10 3 6 All circuit board connections are color coded...

Страница 88: ...lip 05060123 Cable Micro switch 105 Harness 4 wire 05060120 Cable Solenoid 105 2Wire Harness RedBlack YellowC 70011496 Connector Only 4Pin Female No Wire 12100064 Cable PowerConnection105 Valve Black...

Страница 89: ...all JSY tanks 1 2 or pipe on site 60050610 Brine well for all jsy brine tanks 5 5 dia X 54 L 60010005 Over flow adapter PE 12 EI 0500F N 3 8 brine line tubing 500 ft roll specify length when ordering...

Страница 90: ...TROUBLE SHOOTING Section 11 Page 11 1 105 Valve Troubleshooting Section 11...

Страница 91: ...TROUBLE SHOOTING Section 11 Page 11 2 105 STS Softener Valve Troubleshooting Section 11...

Страница 92: ...ate of manufacture as indicated by the serial number provided the failure is due to a defect in material or workmanship The only exception shall be when proof of purchase or installation is provided a...

Страница 93: ...sediment and or silt or damage caused by any force of nature is not covered in this warranty We will repair or replace defective parts if our warranty department determines it to be defective under th...

Страница 94: ...8 U S A 9760 Mayflower Park Dr Suite 110 Carmel IN 46032 U S A 56 Lightcap Rd Pottstown PA 19464 U S A 4645 W McDowell Rd Suite 106 Phoenix AZ 85035 Canada West 855 Park St Unit 1 Regina SK S4N 6M1 Ca...

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