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59 

 

 

Caution  -  A  mechanical  room  operating  under  a 
negative  pressure  may  experience  a  downdraft  in  the 
flue of an appliance that is not firing. The cold outside 
air  may  be  pulled  down  the  flue  and  freeze  a  heat 
exchanger. This condition must be corrected to provide 
adequate freeze protection.  

 

Freeze  protection  for  the  appliance  using  an  indirect 
coil  can  be  provided  by  using  hydronic  system 
antifreeze.  Follow  the  manufacturer’s  instructions.  DO 
NOT 
use undiluted or automotive type antifreeze.  

 

Shut-down and draining - If for any reason, the unit is 
to  be  shut  off  where  danger  of  freezing  exists,  the 
following precautionary measures must be taken:  

o

  Shut off gas supply 

o

  Shut off water supply 

o

  Shut off electrical supply 

o

  Drain the heat exchanger completely 

o

  Ensure the pump and connecting piping are fully drained 

 

10.14   FREEZE PROTECTION FOR A HEATING 

BOILER SYSTEM (Optional) 

 

Use  only  properly  diluted  inhibited  glycol  antifreeze 
designed for hydronic systems.  

 

Follow 

the 

instructions 

from 

the 

antifreeze 

manufacturer. Quantity  of antifreeze  required  is based 
on  total  system  volume  including  expansion  tank 
volume.  

 

Antifreeze  is  denser  than  water  and  changes  the 
viscosity  of  the  system.  The  addition  of  antifreeze  will 
decrease  heat  transfer  and  increase  frictional  loss  in 
the  boiler  and  related  piping. 

Where  antifreeze  has 

been used, to maintain the temperature rise across the 
appliance confirm that the recommended GPM for pure 
water  has  been  increased  by  15%  and  the  head  loss 
by 20%. 

 

Local  codes  may  require  a  back  flow  preventer  or 
actual  disconnect  from  city  water  supply  when 
antifreeze is added to the system. 

 

When filling or topping-up the system with water mixed 
with the antifreeze always used distilled or RO (reverse 
osmosis)  water.  This  will  prevent  the  reaction  of  the 
water with antifreeze which can create sludge. 

 

 

 

 

 

 

 

 
 
 
 

PART 11  INSTALLATIONS 

WARNING 

Before starting the boiler, smell near the floor and around 
the boiler for any gas odours or any unusual odour. 
Remove the stainless steel jacket and smell the interior of 
the boiler. If there is any sign of a gas leak, do not proceed 
with startup. Repair all the leaks before attempting to start 
the boiler 

 

WARNING 

Propane boilers ONLY – Your local propane supplier adds 
an  odorant  to  the  propane  gas  to  allow  for  propane  gas 
leak detection. In some cases, the added odorant can fade 
and the gas may not give off any noticeable odour. Before 
startup  have  the  local  propane  supplier  check  for  the 
correct odorant level in the gas. 

11.1 

CHECKING THE INSTALLATION 

 

Inspect the connections for water, gas and electricity. 

 

Inlet  gas  pressure  must  be  a  minimum  of  7”  W.C.  for 
natural gas and 11” W.C. for propane. 

 

With the boiler off, open the main gas supply valve and 
vent  the  trapped  air  from  the  piping  leading  to  the 
boiler.  Confirm  that  all  gas  connections  to  the  heater 
are tight and that there are no missing test plugs. 

Refer  to  Section  8.3  Gas  Valve  Adjustment  Procedure  of 
the  manual  for  recommendations  on  setting  combustion 
characteristics 

11.2 

CHECKING THE INSTALLTION 

 

Check  the  boiler  wiring  to  see  that  it  agrees  with 
the wiring diagram supplied. 

 

Confirm  that  all  terminal  strips  and  field 
connections are identified. 

 

With  the  boiler  running,  check  for  flue  gas  leaks 
along  the  inner  cabinet  joints and  around  the flue 
outlet.  

 

Repair  any  leaks  prior  to  proceeding  to  the  next 
stiep. 

 

At the factory, adjustments were made to achieve 
proper  input  and  acceptable  burner  performance 
at full input and at minimum input. 

11.3 

INSPECT & RECHARGE CONDENSATE 
COLLECTION & NEUTRALIZING RESERVOIR 

1)  Inspect  the  ‘P’  trap  and  condensate  reservoir  in  the 

Dynaforce®, making sure the collection box is intact. 

2)  Remove screws holding lid on to condensate collection 

box. Remove lid from the condensate collection box. 

3)  Fill with fresh water until the water begins to flow out of 

drain. 

4)  Re-install  the  lid  and  hold-down  screws  on  the 

condensate collection box. 

5)  Inspect the condensate neutralizer supplied on site and 

confirm  that  it  contains  sufficient  calcium  carbonate  to 
operate effectively to neutralize condensate to required 
level. 

6)  Check pH level of condensate. 

 
 
 

 

Содержание DRH300

Страница 1: ...ury or death Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS o Do not try to light any appliance o Do not...

Страница 2: ......

Страница 3: ...TICAL VENTING TERMINATION 9 2 1 10 COMBINED COMBUSTION AIR INLET 9 2 1 11 DRAIN TEE 10 2 2 CONVENTIONAL VENTING INDOOR INSTALLATIONS 10 2 2 1 AIR REQUIRED FOR COMBUSTION AND VENTILATION 10 2 2 2 EXHAU...

Страница 4: ...7 2 IGNITION MODULE LOCKOUT FUNCTIONS 22 5 8 DYNAFORCE CONTROLLER 22 5 9 ERROR TABLE 22 PART 6 CONTROL PANEL 24 6 1 APPLIANCE TEMPERATURE CONTROLLER 24 6 2 CONFIGURE MENU 40 6 3 LEAD LAG SETUP UP TO 8...

Страница 5: ...S 58 10 13 FREEZE PROTECTION 58 10 14 FREEZE PROTECTION FOR A HEATING BOILER SYSTEM Optional 59 PART 11 INSTALLATIONS 59 11 1 CHECKING THE INSTALLATION 59 11 2 CHECKING THE INSTALLTION 59 11 3 INSPECT...

Страница 6: ......

Страница 7: ...RENCE 1 3 CHECKING EQUIPMENT Check for signs of shipping damage upon receiving equipment Pay particular attention to parts accompanying the boiler which may show signs of being hit or otherwise being...

Страница 8: ...The number of re ignition attempts is limited to 2 after which a lockout occurs 3 The burner can only be on continuously for a period of 24 hours After this the burner is switched off and a restart se...

Страница 9: ...turer shall NOT be held liable for any personal injury or property damage due to ice formation or the dislodging of ice from the vent system or the vent termination 1 7 REMOVAL OF EXISTING APPLIANCE W...

Страница 10: ...tibles as follows Table 1 Clearances from combustibles Clearances from Combustibles TOP 12 REAR 12 SIDES 12 VENT 6 Figure 4 Clearance from Combustibles When placing the appliance be aware that a minim...

Страница 11: ...burner The appliance must be installed so that the ignition system components are protected from water dripping spraying etc during appliance operation and service circulator replacement control repl...

Страница 12: ...8 6 7 5 2 1 580 1200 29 3 8 31 3 4 70 1 2 20 3 4 59 1 2 13 56 3 8 1 7 8 23 1 4 12 6 10 8 7 8 5 2 1 2 1 1 4 620 1400 29 3 8 31 3 4 73 1 2 22 5 8 62 1 2 14 59 1 4 1 7 8 23 1 4 12 6 10 8 7 8 5 2 1 2 1 1...

Страница 13: ...rest on the unit Adequate support of the venting system must be provided in compliance with local codes and other applicable codes All connections should be secured and sealed per the vent manufactur...

Страница 14: ...ne Styrene Single wall vent pipes to be insulated 5 feet from wall toward the interior of the building to minimize external sweating 2 1 4 VENT TERMINATION CLEARANCES Do not terminate the vent in a wi...

Страница 15: ...alent The corrosion resistant liner must be properly sized and fully sealed throughout the entire length If the flue is contained within the masonry chimney both the top and the bottom of the masonry...

Страница 16: ...f exhaust fans compressors air handling units etc can rob air from the room creating a negative pressure condition leading to reversal of the natural draft action of the venting system Under these cir...

Страница 17: ...at the vent terminal is unobstructed This venting system uses the appliance s internal combustion air fan to force the flue products out horizontally The Dynaforce fan generates a positive pressure in...

Страница 18: ...sizing data Gas pipe size may be larger than appliance connection Installation of a union at the appliance gas line connection is required for ease of service and removal of the gas train Install a ma...

Страница 19: ...onnections must be tested using soap solution Verify that the appliance is supplied with the type of gas specified on the rating plate Heating values of local natural gas are to be between 950 and 101...

Страница 20: ...control valve actuator in order to achieve acceptable light off under soft start field conditions Always check settings posted on boiler test label 3 6 GAS MANIFOLD DIFFERENTIAL PRESSURE ADJUSTMENT DR...

Страница 21: ...e the Dynaforce which use a 1 to 1 ratio control valve for internal gas pressure regulation Camus requires that all Dynaforce models equipped with the SKP25 be supplied with no more than 1 PSI incomin...

Страница 22: ...ists of a round mounting flange welded to a mixing tube The top side of the mixing tube provides the transition which mounts the discharge from the combustion air fan into the burner The bottom side o...

Страница 23: ...oors in areas where danger of freezing exists unless precautions are taken Maintaining a mixture of 50 water and 50 propylene glycol is the preferred method of freeze protection in hydronic systems Th...

Страница 24: ...r water flow during burner operation and creates enough water turbulence inside the stainless steel tubes and header that prevents the formation of sediments Temperature rise and scale formation in th...

Страница 25: ...installed in the vertical position and mounted in the hot water outlet No valve is to be placed between the relief valve and the appliance To prevent water damage the discharge from the relief valve...

Страница 26: ...event overheating the heat exchanger PART 5 ELECTRICAL CONTROLS IT IS EXTREMELY IMPORTANT THAT THIS UNIT BE PROPERLY GROUNDED 5 1 ELECTRICAL CONECTIONS Table 10 Minimum Power Requirements Model Voltag...

Страница 27: ...low A normally open differential air pressure switch is used to prove operation of the combustion air fan on the DR1200 5000 The pressure switch sensing points are installed at the fan outlet where ai...

Страница 28: ...naforce Controller will go into an alert condition for example if the supply sensor is disconnected flow switch or air switch are not made If the fault is not corrected the boiler will stay in an aler...

Страница 29: ...19 Using backup Lead Lag header sensor due to sensor failure 229 Lead lag slave communication timeout 275 281 LCI off safety circuit is open 283 Demand off during measured purge time 291 Abnormal Recy...

Страница 30: ...e minimum off time per stage Display of run hours for maintenance purposes Counter wraps around at 10000 hours Flame failure signal JST and Molex connectors for ease of service Error message display i...

Страница 31: ...witch Flow Switch Low water cutoff if equipped Water Pressure Switch 30 PSI Gas Pressure Switch Low gas pressure switch 4 5 w c N O High gas pressure swtich 14 w c N C Blocked flue switch N C Interrup...

Страница 32: ...ed setpoint Modulates on boiler inlet sensor default Heat demand is generated when Remote Operator is closed 1 Place both toggle switches to LOCAL 2 Press and 3 Press CH Central Heat Configuration 4 P...

Страница 33: ...Select Enable Enable 6 Select Maximum outdoor temperature WWSD 7 Select Minimum outdoor temperature Outdoor Design 8 Select Low Water Temperature Min Water Temp 9 Select Outdoor boost maximum off poin...

Страница 34: ...when Remote Operator is closed 1 Connect Remote Operator 2 Connect System sensor to System Outdoor contacts 3 Connect Outdoor Sensor to J3 ECOM connector 4 Place both toggle switches in LOCAL 5 Press...

Страница 35: ...tion s Programming Instructions Boiler operates with variable setpoint determined by 4 20mA incoming signal Modulates on boiler inlet sensor default Heat demand is generated when Remote Operator is cl...

Страница 36: ...tion 4 Press Advanced Settings 5 Press the to arrive at Central Heat 6 Select Modulation rate source S2 J8 6 4 20mA and burner on off 7 Place toggle switch to REMOTE for remote operation if required S...

Страница 37: ...sensor Inlet Sensor Proceed to Step 12 DHW Sensor Stat operation 1 Press Sensor Configuration 2 Select S6S7 J9 1 3 Sensor DHW 10K NTC Single Non Safety 3 The control will proceed into a Lockout 2 cond...

Страница 38: ...32 13 Place toggle switch setting to REMOTE for remote operation if required...

Страница 39: ...System Identification Access 4 Verify MB1 Modbus address 1 5 Verify MB2 Modbus address 1 6 Select Lead Lag Master Configuration 7 Select Master Enabled Enabled Fixed Setpoint operation 8 Enter CH Setp...

Страница 40: ...Lead Lag master The following steps are performed at the factory and verifying on site will be sufficient 16 Select Pump Configuration 17 Press Advanced Options 18 Press the to arrive at Central Heat...

Страница 41: ...sequential order 5 Select Lead Lag Slave Configuration 6 Select Slave Enabled Enable slave for built in Lead Lag master The following steps are performed at the factory and verifying on site will be s...

Страница 42: ...in Yes 7 Press the reset button on the ignition control within the alotted time Outdoor Sensor connected to Slave boiler 2 DRH ONLY Description Electrical Connection s Programming Instructions Slave b...

Страница 43: ...o arrive at Outdoor Reset 12 Select Enable Enabled 13 Select Maximum outdoor temperature WWSD 14 Select Minimum outdoor temperature Outdoor Design 15 Select Low Water Temperature Min Water Temp 16 Sel...

Страница 44: ...tation time user defined Base load rate adjustment Description Electrical Connection s Programming Instructions Upon a call for heat the lead boiler will fire to the specified base load rate 80 If the...

Страница 45: ...is not within Error threshold 5o F of setpoint after Interstage delay 2 minutes a lag boiler will be brought online and will also fire up to the base load rate specified This method will then be repea...

Страница 46: ...whenever a call for heat is present ON ON Pump is constantly powered Pump Output Pump B Specify pump contact Over run time 1 5 min Post pump time Default 1 min Use for local Stand alone demands Use f...

Страница 47: ...0 RPM DR1200 5000 100 0 Prepurge time 25 sec 5 mins Prepurge time Default 25 sec Run Stabilization Time 10 sec Main flame establishing period Postpurge rate 3000 RPM Postpurge fan speed Default DR300...

Страница 48: ...mp Lead lag setpoint Add stage Error threshold 2 Number of boilers remain the same Lead lag Lead lag setpoint Add stage Error threshold AND Lead lag temp Lead lag setpoint Drop stage Error threshold 3...

Страница 49: ...up to a maximum of 4 boilers 9 Boiler Outdoor Reset Wiring The use of outdoor reset requires two outdoor sensors for this setup Network 1 outdoor sensor is wired to boiler 2 and the outdoor sensor fo...

Страница 50: ...s Parameter Function Settings 1 High Low Voltage Input Voltage 120 220 240 460 480 01 02 2 Carrier Frequency 03 4 Stop Method 03 5 Standard Speed Source 04 19 Acceleration Time 120 sec 20 Deceleration...

Страница 51: ...combustion through the heat exchanger and venting system The fan assembly consists of a sealed housing and fan wheel constructed from spark resistant material The fan is operated by a fully enclosed 1...

Страница 52: ...performance at full input and at minimum input Depending on field conditions the CO2 metering valve may require some minor adjustment at full input Refer to Table 14 Adjustment at minimum input can be...

Страница 53: ...eratures to minimize or eliminate condensate Use the Dynaforce Control Panel 1 Press DIAGNOSTICS button 2 Press Diagnostic Tests button 3 Move the firing rate slider to maximum RPM as indicated by the...

Страница 54: ...up towards full input through the 4 20mA from the controller Shut power off to the heater and open the firing valve Switch power back on and allow the burner to fire Ignition should be smooth Normall...

Страница 55: ...the burner Alert 110 291 294 To reset the module refer to section 5 8 2 Verify that all air has been purged from gas line Inspect hot surface igniter and related wiring for damage and connection erro...

Страница 56: ...reads between 3 w c and 14 w c L P Gas Pressure should be at 11 w c Air Gas Mixture Issue Refer to Section 8 3 Gas Valve Adjustment Procedure for proper combustion setting Air Inlet and or Vent confi...

Страница 57: ...30 PSI Temperature Overshoot Stack temperature has exceeded the limit temperature Alert 125 The stack temperature has exceeded the maximum temperature allowed PVC 149 o F CPVC 194 o F AL29 4C Stainle...

Страница 58: ...12 Pilot test flame timeout 113 Flame circuit timeout 149 Flame detected If an internal hardware error is detected contact Camus technical support for troubleshooting procedure Table 17 Alert Hold Cod...

Страница 59: ...tected by the flame sensor A minimum signal of 0 8Vdc must be detected by the flame sensor to prove the flame Check flame sensor wire Within harness bundle Move flame sensor wire away from harness bun...

Страница 60: ...one of more of the boiler safety switches are in an open condition when it is to be in a closed condition before the ignition sequence is allowed to proceed Flow Switch Gray Check flow switch Green Op...

Страница 61: ...Before this error appears the combustion air blower will slow down in an effort to prevent such an error from occurring Verify pump motor load to pump rated load Low current reading Purge air from wa...

Страница 62: ...egative 0 15 W C If improper flame is observed examine the venting system ensure proper gas supply and adequate supply of combustion and ventilation air 10 3 FLUE GAS PASSAGEWAYS CLEANING PROCEDURES A...

Страница 63: ...should be checked and cleaned at the time of appliance commissioning and on a six month interval or more often in a contaminated environment 10 5 1 BURNER REMOVAL Access to the burner will require the...

Страница 64: ...bands and stainless steel wrap Replace any damaged gaskets to ensure a proper air seal Replace any ceramic facing tape damaged on the baffles Reinstall the burner and fan assembly Reassemble all gas a...

Страница 65: ...or any unusual odour Remove the stainless steel jacket and smell the interior of the boiler If there is any sign of a gas leak do not proceed with startup Repair all the leaks before attempting to sta...

Страница 66: ...ry loop piping to and from the appliance must have a fully ported ball valve installed in both the inlet and outlet side piping and will be used for isolation only The ball valves must be the same dia...

Страница 67: ...fires at 100 of rated input 6 Verify operation of safeties as necessary low water cut off high limit gas pressure etc 7 Once the boiler is running and the flame has stabilized remove the flame sensor...

Страница 68: ...ow the water velocity is too high Adjust as follows 1 Temperature rise can be increased by slowly closing the flow control valve globe valve or flow setter in the outlet piping from the hot water heat...

Страница 69: ...63 PART 12 EXPLODED VIEW 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20...

Страница 70: ...64 21 22 23 24 26 35 34 33 32 31 30 29 28 27 25 36 37 38 39 40 42 43 56...

Страница 71: ...59 61 59 1 34 27 44 Red Silicone Gasket White Graphite Ceramic Gasket White Ceramic Gasket Only required if heat exchanger surface is rough or uneven Graphite Gasket Burner Heat Exchanger 62 63 64 65...

Страница 72: ...15209 X X 90 14011 X X 90 14013 X 90 15209 X X 90 15210 X 90 14017 X 90 15099 X 90 2010 X X 90 2011 X 90 2012 X 5 Base Support 14 1025 X X X X X X X X X 14 1073 X X X X X X 14 1018 X X 14 1071 X X X...

Страница 73: ...14 1005 X X X X X X X X X X X 14 Condensate Neutralizer Box 90 10030 X 15 Side Panel Left 14 1047 X X 14 1043 X X 14 1057 X X 14 1022 X 14 1061 X 14 8085 X X X 14 1008 X 14 1028 X 14 1015 X 14 1065 X...

Страница 74: ...X V8730C1031 X V4734C1002 X X X SKP55 X X X X X X X 24 Gas Valve Solenoid V4295A1049 X V4295A1056 X X Gas Valve Regulator SKP 25 X X X X 25 Gas Valve Regulator Body VGG10 404U X X X X 26 Low gas Switc...

Страница 75: ...O V X 42 24V Contactor T92P7A22 24 X X X X X 43 Variable Frequency Drive T204 X X X X T205 X X T217 X X T228 X X X Variable Frequency Drive 460V 60 3 T234 X X X X T235 X X T237 X X X T238 X X 44 Trans...

Страница 76: ...5230 X X X X 61 Graphite Gasket 1 33 5239 X X X X X X X X X 33 5237 X X X X 33 5238 X 33 5240 X X X X 62 DR600 800 1 8 Red Gasket for Mixing Chamber 33 0057 X X X X X X X 63 Air Inlet to Fan Adapter 1...

Страница 77: ...71 PART 13 ELECTRICAL DIAGRAMS...

Страница 78: ...72...

Страница 79: ...73...

Страница 80: ...04 2011 AIR INLET DAMPER CONNECTION BK FROM TERMINAL 6 CALL FOR HEAT BL PROCEEDS TO IGNITION Y TO TERMINAL 1 COMMON RETURN CONTROL BOX TERMINALS BK Y BL R AIR INLET DAMPER POWER OPEN SPRING RETURN CLO...

Страница 81: ...75...

Страница 82: ...76...

Страница 83: ...77...

Страница 84: ...vice Dynaforce 1 100 6 100 2 100 7 100 3 100 8 100 4 100 9 100 5 100 10 100 The exchanged or repaired heat exchanger will carry the balance of the remaining original warranty provided with the applian...

Страница 85: ...e components supplied Such costs are the responsibility of the owner DISCLAIMERS Camus shall not be responsible for any water damage Provisions should be made that in the event of a water appliance or...

Страница 86: ......

Страница 87: ...eaters and heating boilers as well as a into every single unit For more information supplier of specialty HVAC products Our service line is open 24 hours 7 days a week on our innovative products from...

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