Table of Contents
PART 1
GENERAL INFORMATION..............................................................................................................................................................1
1.1 INTRODUCTION ...................................................................................................................................................................................1
1.2
SPECIAL INSTRUCTIONS TO OWNER...............................................................................................................................................1
1.3 CHECKING
EQUIPMENT .....................................................................................................................................................................1
1.4
WHAT THE LIGHTS MEAN ON YOUR CAMUS APPLIANCE .............................................................................................................2
1.5
HOW IT OPERATES (SEQUENCE OF OPERATION) .........................................................................................................................2
1.5.1 IGNITION
PROCESS .................................................................................................................................................................3
1.5.2
HEAT TRANSFER PROCESS ...................................................................................................................................................3
1.5.3
END OF SEQUENCE .................................................................................................................................................................3
1.6 CODES..................................................................................................................................................................................................3
1.7 WARRANTY ..........................................................................................................................................................................................4
1.8
REMOVAL OF EXISTING APPLIANCE ................................................................................................................................................4
1.9
BOILER ROOM OPERATING CONDITION..........................................................................................................................................5
1.10
INSTALLATION PROCEDURE LOCATION OF UNIT ..........................................................................................................................5
1.11 Clearance
from
Combustible Material ...................................................................................................................................................5
PART 2
VENTING .........................................................................................................................................................................................7
2.1
GENERAL VENTING GUIDE ................................................................................................................................................................7
2.1.1
CATEGORY I AND CATEGORY Ill VENTING ...........................................................................................................................7
2.1.2
Venting Guidelines for Category I and/or Ill Venting...................................................................................................................7
2.1.3
CATEGORY II AND CATEGORY IV VENTING .........................................................................................................................8
2.1.4
Venting Guidelines for Category II and/or IV Venting.................................................................................................................8
2.1.5
APPROVED VENTING MATERIALS .........................................................................................................................................8
2.1.6
VENT TERMINATION CLEARANCES.......................................................................................................................................8
2.1.7
INLET CAP FOR ROOFTOP TERMINATION............................................................................................................................8
2.1.8
LOCATION OF A ROOFTOP AIR INLET AND VENT CAPS.....................................................................................................8
2.1.9
AIR INLET DAMPER ..................................................................................................................................................................9
2.1.10
MASONARY CHIMNEY INSULATIONS ....................................................................................................................................9
2.1.11
Vertical Venting Termination ......................................................................................................................................................9
2.1.12
COMBINED COMBUSTION AIR INLET.....................................................................................................................................9
2.1.13 DRAIN
TEE.................................................................................................................................................................................9
2.2
CONVENTIONAL VENTING (INDOOR) INSTALLATIONS ................................................................................................................10
2.2.1
Air Required For Combustion and Ventilation ..........................................................................................................................10
2.2.2 EXHAUST
FANS ......................................................................................................................................................................10
2.3 OUTDOOR
VENTING .........................................................................................................................................................................11
2.4 THRUWALL
VENTING........................................................................................................................................................................11
2.4.1
THRUWALL Vent Cap (14-0090) THRUWALL Intake Air Cap (14-0101) ................................................................................11
2.4.2
Location of A THRUWALL Vent Termination ...........................................................................................................................11
2.4.3
LOCATION OF A “THRUWALL” AIR INLET CAP ....................................................................................................................12
2.4.4
AIR INLET DAMPER ................................................................................................................................................................12
2.4.5
LENGTH OF AIR INLET PIPE..................................................................................................................................................12
PART 3
GAS CONNECTION ......................................................................................................................................................................12
3.1
GAS CONNECTION...........................................................................................................................................................................12
3.2 GAS
PIPING........................................................................................................................................................................................13
3.3
INSTALL PIPING................................................................................................................................................................................13
3.4 DIFFERENTIAL
AIR
PRESSURE .......................................................................................................................................................13
3.5
GAS MANIFOLD DIFFERENTIAL PRESSURE ADJUSTMENT........................................................................................................13
3.6
CHECKING GAS SUPPLY PRESSURE ............................................................................................................................................14
3.7
CHECKING DIFFERENTIAL AIR AND GAS PRESSURES ..............................................................................................................14
3.8
GAS TRAIN AND CONTROLS............................................................................................................................................................15
3.9 RATIO
GAS
VALVE ............................................................................................................................................................................15
3.10
VENTING OF GAS VALVES AND PRESSURE SWITCHES ............................................................................................................15
3.10 BURNER .............................................................................................................................................................................................15
PART 4
WATER CONNECTION .................................................................................................................................................................16
4.1 FREEZE
PROTECTION......................................................................................................................................................................16
4.2
WARNING REGARDING CHILLED WATER SYSTEMS....................................................................................................................16
4.3
INLET AND OUTLET CONNECTIONS ...............................................................................................................................................17
4.4
MINIMUM PIPE SIZE REQUIREMENTS ............................................................................................................................................17
4.5
PRIMARY HEAT EXCHANGER..........................................................................................................................................................17
4.6
LOW WATER TEMPERATURE SYSTEMS (non -condensing)..........................................................................................................17
4.7
INSTANTANEOUS WATER HEATER (non-condensing) ...................................................................................................................18
4.8
CONDENSER HEAT RECOVERY MODULE (CHRM) .......................................................................................................................18
4.9
CHRM, FLOW and PRESSURE DROP ..............................................................................................................................................19
4.10 WATER
FLOW
SWITCH (shipped loose) ...........................................................................................................................................19
4.11
LOW WATER CUTOFF (If Equipped) ................................................................................................................................................19
4.12
RELIEF VALVE (shipped loose)..........................................................................................................................................................20
4.13
CONDENSING HEAT RECOVERY MODULE PIPING CONFIGURATIONS .....................................................................................20
4.13.1
CHRM IN SERIES WITH PRIMARY HEAT EXCHANGER (INTEGRATED LOOP) ................................................................20
4.14 CIRCULATING
PUMP
SELECTION ...................................................................................................................................................20
4.14.1
CIRCULATING PUMP OPERATION PRIMARY HEAT EXCHANGER....................................................................................20
4.14.2
CIRCULATING PUMP SELECTION CONDENSOR ...............................................................................................................20
PART 5
ELECTRICAL & CONTROLS.........................................................................................................................................................21
5.1 ELECTRICAL
CONECTIONS .............................................................................................................................................................21
5.2
VARIABLE FREQUENCY DRIVE (VFD).............................................................................................................................................21
5.3
DIFFRENTIAL AIR PRESSURE SWITCH ..........................................................................................................................................21
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