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Operating Instructions and Parts Manual

2

 

www.campbellhausfeld.com

Unpacking

When unpacking, inspect carefully for any damage that may 
have occurred during transit. Make sure any loose fittings and 
screws, etc., are tightened before putting unit into service. 
Report any missing or damaged items by calling 1-800-746-
5641.

read & Follow all instruCtions

saVe tHese instruCtions 

do not disCard

Safety Guidelines

This manual contains information that is very important to know 
and understand. This information is provided for SAFETY and 
to PREVENT EQUIPMENT PROBLEMS. To help recognize this 
information, observe the following symbols.

 

Danger indicates an imminently hazardous 

  situation which, if not avoided, WILL result 

in death or serious injury.
 

Warning indicates a potentially hazardous 

  situation which, if not avoided, COULD 

result in death or serious injury.
 

Caution indicates a potentially hazardous 

  situation which, if not avoided, MAY result 

in minor or moderate injury.
 

Notice indicates important information, 

  that if not followed, may cause damage to 

equipment.

NOTE: Note means any additional information pertaining to the 
product or its proper usage.

General Safety Information

CaliFornia proposition 65

 

This product, when used for  

  welding, produces fumes 

or gases which contain chemicals known to the 
State of California to cause birth defects (or other 
reproductive harm) and, in some cases, cancer 
(California Health & Safety Code Section 25249.5 et seq.).
 

The power cord and other cables on 

  this product contain chemicals, including 

lead, known to the State of California to cause cancer and birth 
defects or other reproductive harm. Wash hands after handling.

general saFety

 

Always keep a fire extinguisher 

  accessible while performing arc 

welding operations.

Before starting or servicing any electric arc 
welder, read and understand all instructions. 
Failure to follow safety precautions or 
instructions can cause equipment damage and/
or serious personal injury or death. 

All installation, maintenance, repair and operation 
of this equipment should be performed by qualified persons 
only in accordance with national, state, and local codes.

 

Improper use of electric arc 

  welders can cause electric 

shock, injury, and death! Take all precautions 
described in this manual to reduce the possibility of 
electric shock.

Verify all components of the arc welder are clean and in 
good condition prior to operating welder. Be sure insulation 
on all cables, torch and power cord is not damaged. Always 
repair or replace damaged components before operating 
the welder. Always keep welder panels, shields, etc. in place 
when operating welder.

Always wear dry, protective clothing, welding gloves and 
insulated footwear when operating unit.

Always operate welder in a clean, dry, well ventilated 
area. Do not operate welder in humid, wet, rainy or poorly 
ventilated areas.

Be sure work piece is properly supported and grounded prior 
to beginning any electric arc welding operation.

Spread out coiled welding cable before use to avoid 
overheating and damage to insulation.

 

Never immerse wire or torch in water. If 

  welder becomes wet for any reason, be 

absolutely certain it is completely clean and dry before use!

Always shut equipment off and unplug power cord prior to 
moving the unit.

Always attach the work lead first.

Verify work piece is securely grounded.

Always shut off electric arc welding equipment when not in 
use and cut off any excess wire from torch.

Never allow any part of the body to touch welding wire and 
ground or grounded work piece at the same time.

Awkward welding conditions and positions can be 
electrically hazardous. When crouching, kneeling or at 
elevations, be sure to insulate all conductive parts, wear 
appropriate protective clothing and take precautions to 
prevent injury from falls.

Never attempt to use this equipment at current settings or 
duty cycles higher than specified on equipment labels.

Never use an electric arc welder to thaw frozen pipes.

 

Flying sparks and hot metal 

  can cause injury. As welds 

cool, slag can be thrown off. Take all precautions 
described in this manual to reduce the possibility of 
injury from flying sparks and hot metal.

Wear ANSI approved face shield or safety glasses with side 
shield protection when chipping or grinding metal parts.

Wear ear plugs when welding overhead to prevent spatter or 
slag from falling into ears.

 

Electric arc welding operations 

  produce intense light and heat 

and ultraviolet (UV) rays. This intense light and UV 
rays can cause injury to eyes and skin. Take all 
precautions described in this manual to reduce the 
possibility of injury to eyes and skin.

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the 
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions 
could result in personal injury and/or property damage! Retain instructions for future reference.

MANUAL

Содержание WG3080

Страница 1: ...unterclockwise to decrease wire speed 6 Off Heat Selector Selects welding power and turns welder on Five selections are possible 1 2 3 4 5 Heat Selector Circuit Breaker or Slow Blow Fuse for 120V Mode...

Страница 2: ...operating welder Be sure insulation on all cables torch and power cord is not damaged Always repair or replace damaged components before operating the welder Always keep welder panels shields etc in...

Страница 3: ...uipment or in the area while equipment is in use must wear protective welding gear including welding helmet or shield with at least shade 10 lens flame resistant clothing leather welding gloves and fu...

Страница 4: ...CGA Pamphlet P 1 from Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 General Safety Information Continued Additional Safety Standards Code for Safety in Welding a...

Страница 5: ...erclockwise Then remove lock spring and retainer 3 Flip tensioning knob down and swing arm up on drive mechanism This allows initial feeding of wire into torch liner by hand 4 Install wire spool onto...

Страница 6: ...5 Cut wire off approximately 1 4 inch from nozzle end Duty Cycle Thermostatic Protection Welder duty cycle is the percentage of actual weld time that can occur in a ten minute interval For example at...

Страница 7: ...finished welding Operation 1 Be sure to read understand and comply with all precautions in the General Safety Information section Be sure to read entire Welding Guidelines section before using this e...

Страница 8: ...either 4 in or 8 in diameter spools Flux Cored welding wire is susceptible to moisture and oxidizes over time so it is important to select a spool size that will be used within approximately 6 months...

Страница 9: ...l of the weld wire flows into the molten crater and forms a bond with the work piece as shown Figure 7 Arc Welding Basics Six basic techniques affect weld quality These are wire selection heat setting...

Страница 10: ...is typically faster ELECTRODE EXTENSION Electrode extension or electrode stick out is the distance between the end of the contact tip and and the end of the welding wire The recommended electrode exte...

Страница 11: ...groove drive roller and aluminum contact tips are recommended when welding aluminum Campbell Hausfeld offers these parts in Kit WT2531 Call 1 800 746 5641 to order Push vs pull technique The type and...

Страница 12: ...r burns through 1 Wire speed too slow 1 Run speed in 7 10 range 2 Travel speed too slow or heat is too high 2 Increase the travel speed or reduce heat settings Weld pops and sputters 1 Wire speed sett...

Страница 13: ...e work piece Filler metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of t...

Страница 14: ...1 800 746 5641 Please provide following information Model number Serial number if any Part description and number as shown in parts list Address any correspondence to Campbell Hausfeld Attn Customer...

Страница 15: ...Wire 0 024 in 0 6 mm 2 lb Spool ER70S6 WE300001AV MIG Weld Wire 0 024 in 0 6 mm 11 lb Spool ER70S6 WE301500AV MIG Weld Wire 0 030 in 0 8 mm 2 lb Spool ER70S6 WE300501AV MIG Weld Wire 0 030 in 0 8 mm 1...

Страница 16: ...LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow limitations on how long an implied warranty lasts so above limi...

Страница 17: ...ure et met l appareil en marche Cinq choix possibles 1 2 3 4 5 S lecteur de Chaleur Disjoncteur ou Fus e Retardement pour Mod les de 120 V c a 1 2 3 15 amp 4 5 20 amp Se r f rer la page 8 pour les ins...

Страница 18: ...lectrique blessure et perte de vie Suivre toutes les pr cautions indiqu es dans ce manuel afin de r duire le risque de secousse lectrique u V rifier que toutes les pi ces du soudeur l arc soient propr...

Страница 19: ...s sur la S curit Suite u Ne jamais utiliser de soudeur l arc lectrique pour d geler les tuyaux congel s Les tincelles volantes et le m tal chaud peuvent causer des blessures La scorie peut s chapper q...

Страница 20: ...on d un cordon prolongateur n est pas recommand pour les soudeurs l arc lectriques Une perte de tension dans le cordon prolongateur peut diminuer de fa on spectaculaire le rendement du soudeur NORMES...

Страница 21: ...e m canisme d alimentation de fil 2 Retirez le dispositif de verrouillage de la bobine en poussant vers l int rieur et en tournant dans le sens antihoraire d un quart de tour Retirer ensuite le verrou...

Страница 22: ...e tensionnement Ajuster la tension en tournant le bouton de tensionnement 7 D visser l embout et la pointe de contact de l extr mit du chalumeau de soudure voir figure 5 Brancher le soudeur dans une b...

Страница 23: ...eindre le soudeur et couper le fil la longueur appropri e Remettre l appareil en marche au r glage de chaleur voulu Pr paration Pour Le Gaz Protecteur La manipulation et l entretien incorrect des bout...

Страница 24: ...iatement les c bles dont l isolation est endommag 2 V rifier la condition du cordon d alimentation et le r parer ou le remplacer imm diatement si endommag 3 Inspecter la pointe de contact et l embout...

Страница 25: ...deur au r glage exig La chaleur ou la tension est r gl e par un interrupteur sur le soudeur Le r glage de la chaleur utilis d pend sur la taille diam tre et du type de fil la position de la soudure et...

Страница 26: ...sont unis un angle de 60 Se rappeler d enlever la scorie avant chaque passe pour le proc d FCAW ANGLE DE SOUDURE L angle de soudure est l angle de la buse pendant le soudage L utilisation de l angle c...

Страница 27: ...r 1 800 746 5641 Guide de D pannage Soudeur Sympt me Cause s Possible s Mesures correctives Manque de puissance 1 Facteur d utilisation d pass 1 Permettre que le soudeur se refroidisse jusqu ce que la...

Страница 28: ...eur de sortie trop bas 2 Augmenter le r glage de chaleur de sortie Cordon de soudre trop pais par intervalles 1 Vitesse de d placement lente et ou irr guli re 1 Augmenter et maintenir une vitesse de d...

Страница 29: ...is Soudure Recouvrement un joint entre deux pi ces en chevauchement Tension au Repos la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas de soudage Cec...

Страница 30: ...46 5641 S il vous pla t fournir l information suivante Num ro de Mod le Num ro de s rie si pr sent Description et num ro de la pi ce Adresser toute correspondance Campbell Hausfeld Attn Customer Servi...

Страница 31: ...po 0 9 kg 2 lb ER70S6 WE300001AV Fil de soudure fourr 0 6 mm 0 024 po 4 98 kg 11 lb ER70S6 WE301500AV Fil de soudure MIG 0 8 mm 0 030 po 0 9 kg 2 lb ER70S6 WE300501AV Fil de soudure MIG 0 8 mm 0 030 p...

Страница 32: ...NNE OU MAUVAIS FONCTIONNEMENT DU PRODUIT CAMPBELLHAUSFELD Certaines Provinces n autorisent pas l exclusion ni la limitation des dommages fortuits ou indirects La limitation ou exclusion pr c dente peu...

Страница 33: ...adora Hay cinco selecciones posibles 1 2 3 4 5 Di m del Electrodo Cortacircuito o Fusible de acci n retardada para los modelos de 120 V 1 2 3 15 amp 4 5 20 amp Vea la p gina 8 para obtener las instruc...

Страница 34: ...muerte Tome todas las precauciones descritas en este manual para disminuir la posibilidad de un choque el ctrico u Verifique que todos los componentes de la soldadora por arco est n limpios y en buen...

Страница 35: ...de Seguridad Continuaci n Las chispas que saltan y el metal caliente pueden causar lesiones Mientras las soldadoras trabajan pueden saltar desechos Tome todas las precauciones descritas en este manual...

Страница 36: ...lamables tales como di xido de carbono arg n helio o mezclas de uno o m s de estos gases son adecuados para la soldadura MIG Nunca levante los cilindros del suelo asi ndolos de sus v lvulas o tapas o...

Страница 37: ...mo de alimentaci n del alambre 2 Retire el bloqueo de la bobina presionando y girando 1 4 de vuelta hacia la izquierda Luego retire el bloqueo el resorte y el retenedor 3 Voltee la perilla tensora hac...

Страница 38: ...sora hacia arriba Ajuste la tensi n girando la perilla tensora 7 Desenrosque la boquilla y la punta de contacto del extremo de soplete Ver la Figura 5 Enchufe la soldadora en un tomacorriente adecuado...

Страница 39: ...correcto de los cilindros y reguladores de gas comprimido puede ocasionar lesiones graves o la muerte Asegure siempre los cilindros de gas a una pared u otro soporte fijo para prevenir que el cilindro...

Страница 40: ...na m quina de soldar de antorcha fr a y no soldar hasta que se apriete el gatillo 9 Posicione el soplete cerca de la pieza de trabajo baje el casco de soldar asintiendo con la cabeza o posicione la m...

Страница 41: ...a El calor o el voltaje es regulado por un interruptor en la soldadora El ajuste de calor utilizado depende del tama o di metro y tipo de alambre posici n del alambre y el espesor de la pieza de traba...

Страница 42: ...entes t cnicas tales como una pasada de vaiv n pasada circular y golpecitos Se requiere de un mayor nivel de experiencia para realizar estas soldaduras La soldadura sobre la cabeza es la posici n meno...

Страница 43: ...minio que deba ser soldada se debe limpiar minuciosamente con un cepillo de acero inoxidable para eliminar cualquier resto de oxidaci n que pueda haber sobre la Pautas de Soldadura Continuaci n Cubier...

Страница 44: ...ta la polaridad 4 Resbala el portabobinas 4 Aumente la tensi n 5 Tanque de gas vac o 5 Remplace el tanque de gas Reborde es muy delgado en algunos sitios 1 La velocidad de desplazamiento varia o es r...

Страница 45: ...le es s lido y se utiliza un gas inerte como protecci n Soldadura por arco de tungsteno de gas GTAW tambi n llamado TIG es un proceso de soldadura utilizado con un equipo soldador con un generador de...

Страница 46: ...u Domicilio Sirvase darnos la siguiente informaci n N mero del modelo C digo impreso si correspondiera Descripci n y n mero del repuesto seg n la lista de repuestos Dirija toda la correspondencia a Ca...

Страница 47: ...re de soldadura MIG 0 024 pulg 0 6 mm Bobina de 2 libras ER70S6 WE300001AV Alambre de soldadura MIG 0 024 pulg 0 6 mm Bobina de 11 libras ER70S6 WE301500AV Alambre de soldadura MIG 0 030 pulg 0 8 mm B...

Страница 48: ...NTE QUE PUEDA DERIVARSE DE CUALQUIER DEFECTO FALLA O MAL FUNCIONAMIENTO DEL PRODUCTO DE CAMPBELL HAUSFELD Algunos estados no permiten la exclusi n o limitaci n de los da os incidentales o derivados po...

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