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5

WG3013

if the duty cycle is exceeded. Welding
operations may continue when the
yellow lamp is no longer illuminated.

1. Cut retainer stiffeners and

detachable handle away from shield.
Trim the excess plastic to remove
sharp edges.

2. Insert filter lens.
3.  Attach the stiffeners over the pins on

the lens retainers (See Figure 6).

4. To attach the handle, place shield on

a flat surface and press handle into
place (See Figure 7).

NOTE: If you have never welded
before or have little experience, a
full face helmet is recommended.
Both hands are needed to stabilize
and control the angle and arc
length of the torch.

Improper handling 
and maintenance

of compressed gas cylinders and
regulators can result in serious injury

!

DANGER

or death! Always secure gas cylinders
to the tank bracket kit, a wall or other
fixed support to prevent the cylinder
from falling over. Read, understand,
and follow all the compressed gases
and equipment hazards in the safety
instructions.

NOTE: 

Shielding gas is not required if

flux-cored welding wire is used.

GAS TYPES

There are 3 types of gas generally used
for gas metal arc welding; 100% argon,
a mixture of 75% argon and 25%
carbon dioxide (C25) or 100% carbon
dioxide. However, 100% carbon
dioxide is not recommended due to
unsatisfactory weld beads. This welder
does not perform well with 100%
carbon dioxide. The 75/25 mixture is
recommended for general steel
welding. For aluminum welding, use
100% argon. Cylinders of either type
gas may be obtained at your local
welding supply outlet. Secure cylinder
in place on your welding machine or
other support to prevent the cylinder
from falling over.

NOTE: 

Use of incorrect gas may lead to

little or no penetration of welding
bead.

REGULATOR (NOT INCLUDED)

The regulator provides a constant
shielding gas pressure and flow rate
during the welding process.

HOOKUP PROCEDURE

Cylinder gas is 
under high

pressure. Point cylinder outlet away
from yourself and any bystanders
before opening.

1. These units fit a 20 cubic ft bottle.

2. With the cylinder securely installed,

remove the cylinder cap, stand to the
side of the cylinder opposite the
outlet, and open the valve slightly,
turning counterclockwise. When gas
is emitted from the cylinder, close the
valve by turning clockwise. This will
blow out dust or dirt that may have
accumulated around the valve seat.

3. Install the regulator onto the

cylinder valve, keeping the face of
the gauges in the vertical position
and tighten the stem nut securely
to the gas valve.

4. Install one end of the gas hose (not

included) to the fitting on the rear
of the welder and the other end to
the fitting on the regulator using
hose clamps (not included) on each

!

WARNING

connection. Make sure the gas hose
is not kinked or twisted.

5. Once again, stand opposite the

cylinder outlet and slowly open the
cylinder valve. Inspect for leaks in
the connections.

6. Pull the trigger on the gun to allow

the gas to flow. While the trigger is
pulled and gas is flowing, adjust the
gas regulator to 30-35 cfh (cubic
feet per hour). Release the trigger.

7. Remember to close the gas valve

when finished welding.

1. Be sure to read,

understand, and comply
with all precautions in
the General Safety
Information section. Be
sure to read the entire section
entitled Welding Guidelines prior to
using this equipment.

2. Verify welder is off.
3. Verify that the surfaces of metals to

be joined are free from dirt, rust,
paint, oil, scale or other contam-
inants. These contaminants make
welding difficult and cause poor
welds.

All persons operating this
equipment or in the area
while equipment is in use
must wear protective welding gear 
including: eye protection with proper
shade, flame resistant clothing, leather
welding gloves, and full foot
protection. 

WHETHER OR 
NOT THE TRIGGER

IS PULLED, the welding wire is LIVE
whenever the welder is turned ON.

If heating, welding, or
cutting materials that are
galvanized, zinc plated, lead,
or cadmium plated refer to the General
Safety Information Section for
instructions. Extremely toxic fumes are
created when these metals are heated.

4. Connect the work clamp to the

work piece or workbench (if metal).
Make sure the contact is secure.
Avoid surfaces with paint, varnish,
corrosion, or non-metallic materials.

5. Position the Heat Selector on the

front panel to the desired setting.

!

WARNING

!

CAUTION

!

DANGER

Assembly 

(Continued)

Shielding Gas
Installation

Handshield
Assembly

Figure 6 

Lens

Lens
Retainer

Retainer
Stiffener

Figure 7

www.chpower.com

Operation

MANUAL

Содержание WG3013

Страница 1: ...ed 115 volt circuit Refer to the following chart for the correct circuit breaker or fuse rating Do not run other appliances lights or tools on this circuit while operating this equipment Extension cords are not recommended Blown fuses and tripped circuit breakers can result from failure to comply with this recommendation CAUTION Components and Controls 1 Ground Clamp connect to work piece 2 Wire F...

Страница 2: ...aw frozen pipes Flying sparks and hot metal can cause injury As welds cool slag can be thrown off Take all precautions described in this manual to reduce the possibility of injury from flying sparks and hot metal Wear ANSI approved face shield or safety glasses with side shield protection when chipping or grinding metal parts Wear ear plugs when welding overhead to prevent spatter or slag from fal...

Страница 3: ...g such devices should consult with their physician prior to performing any electric arc welding operations Route the wire gun and work cables together and secure with tape when possible Never wrap arc welder cables around the body Always position the wire gun and work leads so that they are on the same side of the body Exposure to electromagnetic fields during welding may have other health effects...

Страница 4: ...guide tube Do not cut the wire loose yet Install the spool spacer spring and quick lock knob by pushing in and turning the knob 1 4 rotation clockwise 5 Hold the wire and cut the wire end from the spool Do not allow the wire to unravel Be sure that the end of the wire is straight and free of burrs 4 Wire Feed Arc Welder 6 Feed the wire through the wire feed guide tube over the groove in the drive ...

Страница 5: ...ightly turning counterclockwise When gas is emitted from the cylinder close the valve by turning clockwise This will blow out dust or dirt that may have accumulated around the valve seat 3 Install the regulator onto the cylinder valve keeping the face of the gauges in the vertical position and tighten the stem nut securely to the gas valve 4 Install one end of the gas hose not included to the fitt...

Страница 6: ...rive roller Gun liner replace if worn Nozzle contact tips Wire this welder will accept either 4 or 8 diameter spools Welding wire is susceptible to moisture and oxidizes over time so it is important to select a spool size that will be used within approximately 6 months For mild steel welding AWS ER70S6 solid wire or AWS E71T GS flux core wire is recommended Contact tips use Campbell Hausfeld Tweco...

Страница 7: ...E ER 70 S 6 Weld strength times 1 000 psi Solid wire Wire composition ER 70S6 is recommended for this welder WELD ANGLE Weld angle is the angle at which the nozzle is held during the welding process Using the correct angle ensures proper penetration and bead formation As different welding positions and weld joints become necessary nozzle angle becomes an increasingly important factor in obtaining ...

Страница 8: ... Welder Welding Guidelines Continued overhead Welding in the flat position is easier than any of the others because welding speed can be increased the molten metal has less tendency to run better penetration can be achieved and the work is less fatiguing Welding is performed with the wire at a 45º travel angle and 45º work angle Other positions require different techniques such as a weaving pass c...

Страница 9: ...m the nozzle should point out in front of the weld puddle and push the puddle across the workpiece For thicker steel the nozzle should point into the puddle to increase weld penetration This is called backhand or pull technique See Figure 14 1 Verify that welder is OFF and power cord disconnected 2 Remove welder cover to expose the ON OFF switch 3 Disconnect the black and white power cord wires co...

Страница 10: ...l connections are secure and attaching surface is clean 3 Replace switch 4 Reduce circuit load reset breaker or replace fuse 1 Use proper size gun tip 2 Clean or replace gun liner 3 Clean or replace gun tip 4 Replace 5 Tighten tensioning screw Clean slag from gun nozzle 1 Be sure all connections are secure and attaching surface is clean 2 Never use an extension cord longer than 20 ft 1 Reload wire...

Страница 11: ... MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow limitations on how long an implied warranty lasts so above limitations may not apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear from usage the repair or replacement of these items shall be at the expense of the owner These MIG items include but are not limite...

Страница 12: ...3 Wiring Diagram Wire Feed Arc Welder DRIVE M 1 2 4 3 DECK S4 GUN WIRE SPEED CONTROL BOARD L1 L2 6 5 4 2 1 T2 S5 GREEN BLACK WHITE S2 S3 T1 MAX MIN 2 1 GROUND S1 ON OFF FAN OPENS 127 C S5 NC M Y www chpower com ...

Страница 13: ... Production Drive Harrison Ohio 45030 U S A Please provide following information Model number Serial number Part description and number as shown in parts list MODEL WG3013 2 4 6 8 1 3 5 7 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 29 28 30 31 32 33 34 35 36 38 37 39 40 41 42 3 1 40 40 9 10 43 Contact Tip See chart on Page 15 45 46 44 13 ...

Страница 14: ...7 8 36 x 1 5 Pan head screw 3 28 Swing arm WC500005AV 1 29 Swing arm roller WC500007AV 1 30 Strain relief WC102000AV 1 31 Wheel WC701200AV 2 32 Front foot WC702100AV 1 33 Liner coated metal WC600208AV 1 34 Gas cylinder bracket WC702200AV 1 35 Axle WC703100AV 1 36 Wheel hub WC703500AV 1 37 Dinse connector WC000200AV 2 38 Dinse socket WC000300AV 2 39 Torch ring WC600009AV 1 40 10 24 x 1 2 Screw 9 41...

Страница 15: ...er metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the welding machine when no current is flowing not welding The OCV determines how quickly the arc is struck Overlap occurs when the amperage is set too low In this instance the molten metal falls from the electrode wit...

Страница 16: ...Wire Feed Arc Welder 16 www chpower com Notes ...

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