manualshive.com logo in svg
background image

and top cover aligning the holes in
handle with holes in top cover.

2. Fasten screws through top cover and

into handle.

WHEEL AND AXLE ASSEMBLY

1. Insert axle supports into slots in the

welder housing.

2. Insert axle through the axle supports

and firmly push wheels onto axle. 

3. Secure wheel with e-clips and wheel

caps.

GAS CYLINDER BRACKET ASSEMBLY

1. Place bracket on welder aligning the

holes in welder housing.

2. Fasten screws through bracket and

into cabinet.

FOOT ASSEMBLY

1. Place foot on welder and align holes

in the welder housing.

2. Fasten screws through foot into

cabinet.

Ground Clamp 

1. Loosen hex nut on work clamp.

2. Insert cord through clamp handle and

slide bare wire under the clamp block.
Tighten hex nut making sure bare
wire is clamped securely (Figure 3).

Wire Installation

Welding power  
may be applied to

the output terminals, feed roll, work
clamp, gun cable connection and

!

WARNING

welding wire even when the the gun
switch is not activated. Do not touch
these parts when the welding machine
is on.

NOTE: 

Before installing welding wire,

be sure that the diameter of the
welding wire matches the groove in the
drive roller on the wire feed
mechanism and the wire matches the
contact tip in the end of the gun. A
mismatch on any item could cause the
wire to slip or bind.

1. Verify the unit is off and open the

panel on the welder to expose the
wire feed mechanism. 

2. Remove the spool quick lock, by

pushing in and rotating 1/4 turn
counterclockwise. The knob, spring,
and spool spacer can now be removed.

NOTE: 

Spool spacer and spindle spacer

act as an 8” spool spindle adapter.
Purchase of an adapter is not necessary.

* See Figure 4 for assembly.

3. Loosen the wire feed tensioning

screw on the drive mechanism. This
allows initial feeding of the wire into
the gun liner by hand.

4. Install the wire spool onto the

spindle so that the wire can come off
the spool on the end closest to the
wire feed guide tube. 

Do not cut

the wire loose yet.

Install the spool

spacer, spring, and quick lock knob
by pushing in and turning the knob
1/4 rotation clockwise.

5. Hold the wire and cut the wire end

from the spool. Do not allow the wire
to unravel. Be sure that the end of the
wire is straight and free of burrs.

4

Wire Feed Arc Welder

6. Feed the wire through the wire feed

guide tube, over the groove in the
drive roll and into the gun liner.
Tighten the wire feed tensioning screw
so that it is snug. Do not over tighten. 

7. Remove the nozzle by turning

counterclockwise

. Then unscrew

the contact tip from the end of the
welding torch (See Figure 5). Plug the
welder into the proper power supply
receptacle.

HINT:

Keep torch cable straight when

feeding wire.

8. Turn on the welder and set the wire

speed rate to 5. Activate the gun
switch until the wire feeds out past
the torch end. Turn welder off.

9. Carefully slip the contact tip over the

wire and screw it into the torch neck.
Install the nozzle by turning 

clock-

wise 

(See Figure 6). Cut the wire off

approximately 1/4” from the end of
the nozzle.

POLARITY 

For gas shielded welding, connect the
cable coming out of the torch to the (+)
socket and the ground clamp cable to
the (-) socket on the front panel. For
flux-core (no-gas) welding, connect
torch to (-) and work clamp to (+). 

DUTY CYCLE / THERMOSTATIC
PROTECTION

Welder duty cycle is the percentage of
actual weld time that can occur in a ten
minute interval. For example, at a 10%
duty cycle, actual welding can occur for
one minute, then the welder must cool
for nine minutes.

Internal components of this welder are
protected from overheating with an
automatic thermal switch. A yellow
lamp is illuminated on the front panel

Assembly 

(Continued)

Figure 2 - WG3013 Assembly

Clamping
Block

Figure 3 - Work Clamp Assembly

Tension
Screw

Panel

Drive Roller

Spool
Spacer

Guide
Tube

Spindle

4” or 8”
Spool

Spring

Spool
Lock

Figure 4 - Weld Wire Routing

Torch Neck

Contact Tip

Nozzle

Figure 5 - Torch Nozzle

Spindle
Spacer

*

Reverse

position and
insert into 8”
spool

Contact Tip Markings

Wire Size

mm

.024”

or

.6

.030”

or

.8

.035”

or

.9

.040” or

1.0

www.chpower.com

Содержание WG3013

Страница 1: ...ed 115 volt circuit Refer to the following chart for the correct circuit breaker or fuse rating Do not run other appliances lights or tools on this circuit while operating this equipment Extension cords are not recommended Blown fuses and tripped circuit breakers can result from failure to comply with this recommendation CAUTION Components and Controls 1 Ground Clamp connect to work piece 2 Wire F...

Страница 2: ...aw frozen pipes Flying sparks and hot metal can cause injury As welds cool slag can be thrown off Take all precautions described in this manual to reduce the possibility of injury from flying sparks and hot metal Wear ANSI approved face shield or safety glasses with side shield protection when chipping or grinding metal parts Wear ear plugs when welding overhead to prevent spatter or slag from fal...

Страница 3: ...g such devices should consult with their physician prior to performing any electric arc welding operations Route the wire gun and work cables together and secure with tape when possible Never wrap arc welder cables around the body Always position the wire gun and work leads so that they are on the same side of the body Exposure to electromagnetic fields during welding may have other health effects...

Страница 4: ...guide tube Do not cut the wire loose yet Install the spool spacer spring and quick lock knob by pushing in and turning the knob 1 4 rotation clockwise 5 Hold the wire and cut the wire end from the spool Do not allow the wire to unravel Be sure that the end of the wire is straight and free of burrs 4 Wire Feed Arc Welder 6 Feed the wire through the wire feed guide tube over the groove in the drive ...

Страница 5: ...ightly turning counterclockwise When gas is emitted from the cylinder close the valve by turning clockwise This will blow out dust or dirt that may have accumulated around the valve seat 3 Install the regulator onto the cylinder valve keeping the face of the gauges in the vertical position and tighten the stem nut securely to the gas valve 4 Install one end of the gas hose not included to the fitt...

Страница 6: ...rive roller Gun liner replace if worn Nozzle contact tips Wire this welder will accept either 4 or 8 diameter spools Welding wire is susceptible to moisture and oxidizes over time so it is important to select a spool size that will be used within approximately 6 months For mild steel welding AWS ER70S6 solid wire or AWS E71T GS flux core wire is recommended Contact tips use Campbell Hausfeld Tweco...

Страница 7: ...E ER 70 S 6 Weld strength times 1 000 psi Solid wire Wire composition ER 70S6 is recommended for this welder WELD ANGLE Weld angle is the angle at which the nozzle is held during the welding process Using the correct angle ensures proper penetration and bead formation As different welding positions and weld joints become necessary nozzle angle becomes an increasingly important factor in obtaining ...

Страница 8: ... Welder Welding Guidelines Continued overhead Welding in the flat position is easier than any of the others because welding speed can be increased the molten metal has less tendency to run better penetration can be achieved and the work is less fatiguing Welding is performed with the wire at a 45º travel angle and 45º work angle Other positions require different techniques such as a weaving pass c...

Страница 9: ...m the nozzle should point out in front of the weld puddle and push the puddle across the workpiece For thicker steel the nozzle should point into the puddle to increase weld penetration This is called backhand or pull technique See Figure 14 1 Verify that welder is OFF and power cord disconnected 2 Remove welder cover to expose the ON OFF switch 3 Disconnect the black and white power cord wires co...

Страница 10: ...l connections are secure and attaching surface is clean 3 Replace switch 4 Reduce circuit load reset breaker or replace fuse 1 Use proper size gun tip 2 Clean or replace gun liner 3 Clean or replace gun tip 4 Replace 5 Tighten tensioning screw Clean slag from gun nozzle 1 Be sure all connections are secure and attaching surface is clean 2 Never use an extension cord longer than 20 ft 1 Reload wire...

Страница 11: ... MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow limitations on how long an implied warranty lasts so above limitations may not apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear from usage the repair or replacement of these items shall be at the expense of the owner These MIG items include but are not limite...

Страница 12: ...3 Wiring Diagram Wire Feed Arc Welder DRIVE M 1 2 4 3 DECK S4 GUN WIRE SPEED CONTROL BOARD L1 L2 6 5 4 2 1 T2 S5 GREEN BLACK WHITE S2 S3 T1 MAX MIN 2 1 GROUND S1 ON OFF FAN OPENS 127 C S5 NC M Y www chpower com ...

Страница 13: ... Production Drive Harrison Ohio 45030 U S A Please provide following information Model number Serial number Part description and number as shown in parts list MODEL WG3013 2 4 6 8 1 3 5 7 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 29 28 30 31 32 33 34 35 36 38 37 39 40 41 42 3 1 40 40 9 10 43 Contact Tip See chart on Page 15 45 46 44 13 ...

Страница 14: ...7 8 36 x 1 5 Pan head screw 3 28 Swing arm WC500005AV 1 29 Swing arm roller WC500007AV 1 30 Strain relief WC102000AV 1 31 Wheel WC701200AV 2 32 Front foot WC702100AV 1 33 Liner coated metal WC600208AV 1 34 Gas cylinder bracket WC702200AV 1 35 Axle WC703100AV 1 36 Wheel hub WC703500AV 1 37 Dinse connector WC000200AV 2 38 Dinse socket WC000300AV 2 39 Torch ring WC600009AV 1 40 10 24 x 1 2 Screw 9 41...

Страница 15: ...er metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the welding machine when no current is flowing not welding The OCV determines how quickly the arc is struck Overlap occurs when the amperage is set too low In this instance the molten metal falls from the electrode wit...

Страница 16: ...Wire Feed Arc Welder 16 www chpower com Notes ...

Отзывы: