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19

www.chpower.com

GW4500

For replacement parts or technical assistance, 
call 1-800-543-6400

 

Alternator - 4kW, 140A AC (includes items 2 through 22) 

GW001000AV 

1

 2 

Engine 

Adapter 

GN002301SV 

1

 

Rotor Tie Rod 

GN002304SV 

1

 

Nyloc Nut - M8-1.25  

 

5

 

Diode, Suppressor, Capacitor Kit (2 each) 

GN002337SJ 

1

 

Air Outlet Guard 

GN002310SV 

2

 7 

Retaining 

Ring 

GN002311SV 

1

 8 

Bearing 

GN002312SV 

1

 

Stud - M8-1.25 x 30mm 

GN002313SV 

4

  10 

Phillips Head Screw - M5-0.8 x 10mm 

 

8

  11 

Phillips Head Screw - M6-1.0 x 10mm 

 

4

  12 

Serrated Flange Nut - M6-1.0 

 

4

 13 

Inductor 

GW001050SV 

1

  14 

Capacitor - 35mF, 450V 

GW001016SV 

1

  15 

Hex Head Screw - 3/8-16 x 1 inch 

 

4

 16 

Alternator 

Fan 

GW001020SV 

1

 17 

Top 

Cover 

GW001002SV 

1

  18 

Dinse Socket - 200A 

WC000300AV 

2

  19 

Commutator Knob - Small 

WC400401AV 

1

  20 

Commutator - Output 

GW001045SV 

1

  21 

Commutator Knob - Large 

GW001046SV 

1

  22 

Commutator - Gen/Weld 

GW001047SV 

1

  23 

Circuit Breaker - 25A, 250V  

GN003601AV 

2

  24 

Endbell with Nutcover - GFCI, T-lock 

GN002480SJ 

1

  25 

Twistlock Receptacle - 125/250V, 20A  

GN003501AV 

1

  26 

Duplex Receptacle - 120V, 20A 

GN003403AV 

1

  27 

Nylock Nut - #8-32  

 

4

  28 

Hex Head Screw - #8-32 x .75 inch 

 

4

 Standard hardware item, available at local hardware stores

Replacement Parts List

Ref. No. 

Description 

Part Number 

Qty.

Please provide following information:

 - Model number
 - Serial number (if any)
 - Part description and number as shown in parts list

Address parts correspondence to:

Campbell Hausfeld
Attn: Parts Dept.
100 Production Drive
Harrison, OH  45030 USA

Содержание Welder / Generator GW4500

Страница 1: ...ich if not avoided COULD result in death or serious injury Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important in...

Страница 2: ...by the manufacturer For maintenance and repairs use only products and parts recommended by the manufacturer Be sure that the welder generator is properly grounded to an external ground path prior to o...

Страница 3: ...or duty cycles higher than those specified on the equipment labels Never use an electric arc welder to thaw frozen pipes Flying sparks and hot metal can cause injury As welds cool slag can be thrown...

Страница 4: ...possible Never wrap arc welder cables around the body Always position the electrode and work leads so that they are on the same side of the body Exposure to electromagnetic fields during welding may...

Страница 5: ...itions T Joint made by placing the edge of one piece of metal on the surface of the other piece at approximately a 90 angle Undercut a condition that results when welding amperage is too high The exce...

Страница 6: ...t up allow the engine to run for 2 3 minutes with no load 7 As the engine warms up and stabilizes adjust the choke lever to the right until the lever is positioned as far as possible to the right Engi...

Страница 7: ...ads b Attempt to determine the cause of the electrical problem overloading or short circuit c Do not use any devices that have short circuits Avoid overloading the welder generator d Press the circuit...

Страница 8: ...clamp block 4 Tighten the hex nuts securing the cable in place ELECTRODE HOLDER SEE FIGURE 2 1 Strip 1 2 inch of insulation from the end of the other welding cable Slide the bare wire into the wire s...

Страница 9: ...mperage as needed 6 When finished welding turn engine off and store unit properly DUTY CYCLE THERMOSTATIC PROTECTION Welder duty cycle is the percentage of actual weld time that can occur in a ten min...

Страница 10: ...trode does not break loose disengage the electrode by releasing it from the holder ELECTRODE TYPE AND SIZE Four types of electrodes are recommended for this welder The electrodes are commonly known by...

Страница 11: ...to stick penetration will be poor and uneven beads with irregular ripples result A proper arc should be no longer than the diameter of the rod The sound of a proper arc is a steady crisp sizzle simil...

Страница 12: ...itions require different techniques such as a weaving pass circular pass and jogging A higher skill level is required to complete these welds All work should be performed in the flat position if possi...

Страница 13: ...5 Open diodes 6 Front panel switch set incorrectly 7 Circuit breaker tripped 1 Adjust engine speed 2 Referring to the wiring diagram clean and reconnect all wiring 3 Replace capacitor 4 Test winding r...

Страница 14: ...proper grounding No paint varnish or corrosion 4 Adjust engine speed These diagnostic and repair procedures should be performed by an authorized service center Troubleshooting Chart Welds Symptom Poss...

Страница 15: ...ator Welder Power Switch 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 Capacitor Thermal Trip Fitted Inside the Windings Violet Black Blue Grey Red Brown Yellow Orange Auxiliary Windi...

Страница 16: ...16 www chpower com Operating Instructions and Parts Manual 1 2 7 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 11 11 11 21 22 Figure 12 Welder Generator Assembly...

Страница 17: ...3811AJ 1 13 Hex head Screw 5 16 18 x 1 1 4 inch 1 14 Flat Washer 5 16 inch ID 2 15 Wing Nut 5 16 18 1 16 Ground Clamp WC100100AV 1 17 Electrode Holder WC200200AV 1 18 Dinse Plug WC000200AV 2 19 Weldin...

Страница 18: ...18 www chpower com Operating Instructions and Parts Manual 1 2 3 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 4 10 28 Figure 13 Alternator Assembly...

Страница 19: ...Alternator Fan GW001020SV 1 17 Top Cover GW001002SV 1 18 Dinse Socket 200A WC000300AV 2 19 Commutator Knob Small WC400401AV 1 20 Commutator Output GW001045SV 1 21 Commutator Knob Large GW001046SV 1 2...

Страница 20: ...g an implied warranty lasts so above limitations may not apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear from usage the repair or...

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