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www.chpower.com

Operating Instructions and Parts Manual

Limited Warranty

1.  DURATION: The manufacturer warrants that it will repair, at no charge for parts or labor, the welder, welding gun, or 

cables, proven defective in material or workmanship, during the following time period(s) after date of original retail 
purchase:

For 5 Years:  The Welder Transformer and Rectifier
For 3 Years:  The Entire Welder and Engine Driven Welder Generators (excluding clamps, welding gun, electrode holder, 

cables, or accessories packed with the welder)

For 90 Days:  The Welding Clamps, MIG Gun, Electrode Holder, Accessories, and Welding Cables (as applicable)

2.  WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, 

Ohio, 45030, Telephone: (800) 543-6400

3.  WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell 

Hausfeld Industrial product. 

4.  WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the 

duration of the warranty period. This warranty extends to the Welder, the Welders Transformer and Rectifier, Welding Gun 
or Electrode holder, and cables only.

5.  WHAT IS NOT COVERED UNDER THIS WARRANTY:

A.  Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN 

DURATION TO THIS EXPRESS WARRANTY. After this period, all risks of loss, from whatever reason, shall be on the 
purchaser. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may 
not apply to you.

B.  ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY 

DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD INDUSTRIAL PRODUCT. Some States do not allow 
limitations on how long an implied warranty lasts, so above limitations may not apply to you.

C.  This warranty does not apply to any accessory items included with the product which are subject to wear from 

usage; the repair or replacement of these items shall be at the expense of the owner.  These MIG items include but 
are not limited to; Contact Tips, Nozzles, Gun Liners, Drive Rollers, Felt Wire Cleaner.  In addition, this warranty 
does not extend to any damage caused by the untimely replacement or maintenance of any of the previously listed 
CONSUMABLE parts.

D.  Any failure that results from accident, purchaser’s abuse, neglect or failure to operate products in accordance with 

instructions provided in the owner’s manual(s) supplied with product.

E.  Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.
F. 

Gasoline engine components are expressly excluded from coverage under this limited warranty. Such components 
should be returned by the purchaser to the original manufacturer or to its authorized repair stations for service.

6. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or 

components which have failed within duration of the warranty period.

7. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A.  Please call 800-543-6400 for warranty assistance.
B.  Provide dated proof of purchase and maintenance records.
C.  All welders must be delivered or shipped to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, 

if any, must be borne by the purchaser.

D.  Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

8. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:

Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and 
depending on the availability of replacement parts.

This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Содержание Welder / Generator GW4500

Страница 1: ...ich if not avoided COULD result in death or serious injury Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important in...

Страница 2: ...by the manufacturer For maintenance and repairs use only products and parts recommended by the manufacturer Be sure that the welder generator is properly grounded to an external ground path prior to o...

Страница 3: ...or duty cycles higher than those specified on the equipment labels Never use an electric arc welder to thaw frozen pipes Flying sparks and hot metal can cause injury As welds cool slag can be thrown...

Страница 4: ...possible Never wrap arc welder cables around the body Always position the electrode and work leads so that they are on the same side of the body Exposure to electromagnetic fields during welding may...

Страница 5: ...itions T Joint made by placing the edge of one piece of metal on the surface of the other piece at approximately a 90 angle Undercut a condition that results when welding amperage is too high The exce...

Страница 6: ...t up allow the engine to run for 2 3 minutes with no load 7 As the engine warms up and stabilizes adjust the choke lever to the right until the lever is positioned as far as possible to the right Engi...

Страница 7: ...ads b Attempt to determine the cause of the electrical problem overloading or short circuit c Do not use any devices that have short circuits Avoid overloading the welder generator d Press the circuit...

Страница 8: ...clamp block 4 Tighten the hex nuts securing the cable in place ELECTRODE HOLDER SEE FIGURE 2 1 Strip 1 2 inch of insulation from the end of the other welding cable Slide the bare wire into the wire s...

Страница 9: ...mperage as needed 6 When finished welding turn engine off and store unit properly DUTY CYCLE THERMOSTATIC PROTECTION Welder duty cycle is the percentage of actual weld time that can occur in a ten min...

Страница 10: ...trode does not break loose disengage the electrode by releasing it from the holder ELECTRODE TYPE AND SIZE Four types of electrodes are recommended for this welder The electrodes are commonly known by...

Страница 11: ...to stick penetration will be poor and uneven beads with irregular ripples result A proper arc should be no longer than the diameter of the rod The sound of a proper arc is a steady crisp sizzle simil...

Страница 12: ...itions require different techniques such as a weaving pass circular pass and jogging A higher skill level is required to complete these welds All work should be performed in the flat position if possi...

Страница 13: ...5 Open diodes 6 Front panel switch set incorrectly 7 Circuit breaker tripped 1 Adjust engine speed 2 Referring to the wiring diagram clean and reconnect all wiring 3 Replace capacitor 4 Test winding r...

Страница 14: ...proper grounding No paint varnish or corrosion 4 Adjust engine speed These diagnostic and repair procedures should be performed by an authorized service center Troubleshooting Chart Welds Symptom Poss...

Страница 15: ...ator Welder Power Switch 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 Capacitor Thermal Trip Fitted Inside the Windings Violet Black Blue Grey Red Brown Yellow Orange Auxiliary Windi...

Страница 16: ...16 www chpower com Operating Instructions and Parts Manual 1 2 7 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 11 11 11 21 22 Figure 12 Welder Generator Assembly...

Страница 17: ...3811AJ 1 13 Hex head Screw 5 16 18 x 1 1 4 inch 1 14 Flat Washer 5 16 inch ID 2 15 Wing Nut 5 16 18 1 16 Ground Clamp WC100100AV 1 17 Electrode Holder WC200200AV 1 18 Dinse Plug WC000200AV 2 19 Weldin...

Страница 18: ...18 www chpower com Operating Instructions and Parts Manual 1 2 3 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 4 10 28 Figure 13 Alternator Assembly...

Страница 19: ...Alternator Fan GW001020SV 1 17 Top Cover GW001002SV 1 18 Dinse Socket 200A WC000300AV 2 19 Commutator Knob Small WC400401AV 1 20 Commutator Output GW001045SV 1 21 Commutator Knob Large GW001046SV 1 2...

Страница 20: ...g an implied warranty lasts so above limitations may not apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear from usage the repair or...

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