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MAINTENANCE
/
REP
AIR
TROUBLESHOOTING
OPERA
TION
ASSEMBL
Y /
INST
ALLA
TION
SAFETY /
SPECIFICA
TIONS
GETTING ST
AR
TED
11
OPERATING INSTRUCTIONS (CONTINUED)
Recommended Break-In Period
The compressor should be run continuously at 90 PSI or lower for one hour to allow proper seating of the
piston rings.
1. Open drain cock completely and run the compressor for 60 minutes.
2. Turn off the compressor and close drain cock. The compressor is now ready for use.
If the compressor is run under humid conditions for short
periods of time, the humidity will condense in the crankcase
and cause the oil to look creamy. Oil contaminated by
condensed water will not provide adequate lubrication and
must be changed immediately. Using contaminated oil will
damage bearings, pistons, cylinders and rings and is not
covered under warranty. To avoid water condensation in the
oil, periodically run the compressor with tank pressure near
120 psi for single stage compressors by opening the drain valve
or an air valve connected to the tank or hose. Run the pump
for an hour at a time at least once a week or more often if the
condensation reoccurs.
IMPORTANT:
Change oil after first 50 hours of operation and
every 200 hours afterwards
.
Pressure Switch, Start - Stop
NOTE:
Single stage compressors have a maximum operating pressure of 135 psi. Do not alter pressure
settings on control components above this limit.
The compressor unit starts and stops based on preset pressure switch settings of 105 psi cut-in and 135 psi
cut-out. The pressure switch contains an unloader which is a small valve that vents air to allow the motor to
start easily (see Figure 7).
The unloader valve on the pressure switch should hiss for a short period of time when the compressor shuts
off. This relieves the head and the exhaust tubing of any pressure and allows the compressor to start under
no load. Because compressors have high starting torque the unloader is necessary for proper starting of the
compressor.
The check valve is a one way valve that keeps the air in the tank when the unit shuts off. The easiest way
to determine if the check valve is working properly is to make sure that the pressure switch unloader quits
hissing after the compressor shuts off. The hissing should last for several seconds and then quit.
Crankcase Breather
During severe operating conditions or initial start-up, some oil may accumulate at the crankcase breather
opening. This is normal and will diminish as the pump accumulates run time and the piston rings become
fully seated.
Draining Tank
Condensate must be drained from the tank daily, use
manual tank drain (see Figure 8).
Figure 8 - Manual Tank Drain
Figure 7 - Pressure Switch
Unloader
(behind pressure
switch)
Safety
Relief