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Airless Paint Systems

5

Operating Instructions and Parts Manual

Pre-Operation 

(Cont.)

5.  Open the prime valve to the open -

"Priming Position". This will allow
for an easy start. Refer to Figure 1
on page 4.

6.  Turn the engine ON/OFF switch to

ON.

7.  Move the choke toward the closed

position as per Figure 3.

8.  Move the throttle lever slightly to

the left as per Figure 3.

9.  Turn the fuel valve ON as per Figure

3. Pull the start rope. Pull the
engine over against compression
stroke and then let the rope rewind
slowly into the starter. Pull firmly
and rapidly to start the engine. Do
NOT drop the rope. Hold onto the
handle while rewinding, or the
rope may rewind improperly and
jam the assembly. If the  engine
does not start, open the choke a
little more. If the engine floods,
open the choke all the way and
continue cranking.

10. After the engine is warm, gradually

close the choke lever, increase the
RPM of engine slightly by moving 
throttle to the left. Close the prime
valve. Refer to Figure 1.

11. Point the gun into the metal pail

and hold a metal part of the gun
firmly against the pail Refer to
Figure 4.

12. Disengage the gun trigger lock and

squeeze the gun trigger. At the
same time, slowly turn the pressure
control knob clockwise just enough

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to move liquid at low pressure.

13. Allow the pump to operate until

clean solvent comes from the gun.

14. Release the trigger and engage the

gun trigger lock.

15. If you are going to start spraying,

place the pump or suction tube into
the supply container. Release the
gun safety latch and trigger the
gun into another empty, metal
container, holding a metal part of
the gun firmly against the metal
pail (Figure 4) and force the solvent
from the pump and hose. When
paint starts coming  from gun, turn
pressure control knob to minimum
pressure, place prime valve in prime
(open) position and engage the
gun trigger lock.

16. If you are going to store the

sprayer, remove the suction tube or
pump from the solvent pail force
the solvent from the pump and
hose. Engage the gun safety 
latch and refer to the "Storage"
Procedure on page 4, Step 5.

17. Whenever you shut off the sprayer

follow the Pressure Relief
Procedure warning on page 3.

SETTING UP

1. Connect the hose and gun. 

a. Remove the plastic cap plug from
the outlet  and screw a conductive or
grounded 3000 psi spray hose onto
fluid outlet.

b. Connect an airless spray gun to the
other end of the hose, but do not
install the spray tip yet!

NOTE:

Do not use thread sealer on

swivel unions as they are made to self
seal. 

NOTE:

The first 50' of hose should

always be 3/8".

2. Fill the Packing Nut/Wet Cup 1/3 full
with  Throat Seal Oil (TSO) supplied.
See Figure 5.

3. Check the engine oil level.

a. Unscrew the oil fill plug. The
dipstick is attached to the plug.

b. Without threading the plug into
place, check to be sure the oil is up
to the top mark on the dipstick.

c. If oil is needed, refer to engine
manual.

4. Fill the fuel tank.

Fuel spilled on a hot
surface can cause a

fire or explosion and cause serious
bodily injury and property damage.
Always shut off engine and let it cool
before filling the tank, and carefully
follow steps a to c below, making sure
you do not spill any fuel.

a. Close the fuel shutoff valve.

b. Use only clean, fresh, well-
known brands of unleaded regular
grade gasoline.

c. Remove the fuel cap and fill
tank. Be sure the air vent in the fill
cap is not plugged so fuel can flow
to the carburetor, then replace the
cap.

SPRAY TIP SELECTION

See Tip Selection Chart on Page 6.

Spray tip selection is based on paint
viscosity, paint type, and job needs. For
light viscosity (thin paints), use a
smaller tip. For heavier viscosities
(thicker paints), use a larger tip size.

Spray tip size is based on how many
gallons of paint per minute can be
sprayed through the tip. Do not use a
tip larger than the maximum pump 

!

WARNING

AL2810

Figure 4 - Spray Gun Against Metal
Container

Figure 5 - Applying throat seal oil

Содержание AL2810

Страница 1: ...e Retain instructions for future reference Operating Instructions and Parts Manual IN422500AV 12 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questio...

Страница 2: ...ng the unit inspect carefully for any damage that may have occurred during transit Make sure to tighten fittings bolts etc before putting unit into service Do not operate unit if damaged during shippi...

Страница 3: ...s to tighten or loosen high pressure connections Motor is equipped with an automatic thermal overload Motor will restart without warning after cooling Never aim or spray at yourself or anyone else or...

Страница 4: ...ean water flush 5 STORAGE Always relieve pressure See pressure relief procedure on page 3 prior to storage or when machine is unattended Follow the storage procedure based on the kind of paint you use...

Страница 5: ...gun trigger lock 16 If you are going to store the sprayer remove the suction tube or pump from the solvent pail force the solvent from the pump and hose Engage the gun safety latch and refer to the St...

Страница 6: ...013 015 017 019 021 023 025 027 035 4 6 102 152 6 8 152 203 AL3116 AL3117 AL3119 AL3122 AL3125 8 10 203 254 AL2211 AL2213 AL3126 AL3131 10 12 254 305 AL3118 AL3120 AL2215 AL2217 AL3130 AL3132 AL3135...

Страница 7: ...larger diameter works as a pulsation damper and saves unnecessary cycling of the clutch A minimum of 100 feet of hose should be used b Adjust the Engine Speed and Pump Pressure First set the throttle...

Страница 8: ...excessive fog overspray and a thin and grainy coat It is important to trigger the gun after gun movement arm movement has started and release trigger shut gun off before gun movement ends Gun movemen...

Страница 9: ...he open Prime position Turn Pressure Control Knob to maximum position fully clockwise 4 Using an insulated screwdriver adjust Pressure Calibration Trimpot by turning clockwise until the clutch engages...

Страница 10: ...lock washers on loosely 5 Tighten the tie rod nuts evenly to 30 ft lb 6 Reconnect fluid hoses and suction tube if so equipped NOTE After all the rod locknuts are tight the alignment of both rods shoul...

Страница 11: ...10 Install parts back into piston rod as shown in Figure 11 Place two drops of loctite No 242 blue on threads of the outlet seat support before assembling and torque to 20 ft lbs CLUTCH REPLACEMENT N...

Страница 12: ...nto clutch assembly until it comes to a positive stop Differential screw comes into contact with the threaded gearbox shaft 9 With 13 16 wrench on coupling screw and 5 16 allen wrench in differential...

Страница 13: ...0 2 Unscrew and remove the inlet valve per instructions on page 11 3 Unscrew and remove the packing nut 187 046 Push the piston rod down through the packings and out of the pump Utilizing packing remo...

Страница 14: ...Incompatible paint mixture and thinners Symptom Possible Cause s Corrective Action Troubleshooting Chart Increase the pressure 1 Reduce pressure to satisfactory pattern distribution 2 Use less thinne...

Страница 15: ...ip or gun filter clogged 3 Tip worn 4 Fluid displacement pump filter clogged 5 Large pressure drop in fluid hose 1 Upper check valve ball not seating properl 2 Lower packings are worn or damaged Sympt...

Страница 16: ...wide remove the spacer from the clutch assembly Should the clutch still not engage replace the clutch assembly See page 11 STEP 7 When the DC voltage from the board is not 13 14 VDC disconnect the co...

Страница 17: ...Operating Instructions and Parts Manual 17 www chpower com AL2810 Notes...

Страница 18: ...rams Please provide following information Model number Serial number if any Part descriptions and number as shown in parts list Address parts correspondence to Campbell Hausfeld 100 Production Drive H...

Страница 19: ...3 8 cap with ring 100 161 1 8 1 4 x 1 4 nipple 100 070 1 9 Ball valve 100 119 1 10 1 4 M x 1 4 F x 4 Swivel hose 100 012 1 11 1 4 M x 1 4 f Elbow 100 004 1 12 1 4 Return tube 188 177 1 13 3 8 M x 3 8...

Страница 20: ...20 Operating Instructions and Parts Manual www chpower com AL2810 Power Unit Assembly Part No 301 530...

Страница 21: ...e Assembly 301 524 1 15 Spacer tube 305 046 4 16 Clutch assembly 301 264 1 17 Cover 301 529 1 18 Holder manifold 305 064 1 19 Plate Gearbox mount 305 045 1 20 Sensor assembly 331 294 99 1 21 Pressure...

Страница 22: ...22 Operating Instructions and Parts Manual www chpower com AL2810 Frame Assembly Part No 301 515 13 11 1 12 2 3 4 10 9 8 7 6 5...

Страница 23: ...8 x 21 81 188 367 1 3 Spacer 5 8 ID 113 031 2 4 Wheel 13 x 500 6T 301 165 2 5 Set collar 5 8 ID 143 029 2 6 Centerlock nut 5 16 18 100 317 2 7 Rubber foot 163 008A 2 8 Spacer 25 x 08 188 185 2 9 Washe...

Страница 24: ...Part No 301 524 2 3 4 5 6 1 301 524 Ref No Description Part Number Qty 1 Honda 5 5 HP Engine 301 160 1 2 Adapter 305 012 1 3 Screw 136 091 4 4 Key 112 029 1 5 Screw 100 357 1 6 Screw 100 383 4 7 Shea...

Страница 25: ...No Description Part Number Qty 1 Cog belt 301 231 1 2 Clutch 301 264 1 3 Screw 305 088 1 4 Shoulder screw 100 175 1 5 Screw flanged 100 173 4 6 Set screw 100 174 2 7 Block tensioner 301 534 1 8 New g...

Страница 26: ...Part Number Qty 1 Screw Differential 112 041 1 2 Coupling nut assembly 112 054 1 3 Spacer 301 412 1 4 Spacer Removable 301 413 1 5 Clutch Replacement 301 264 1 6 Bearing 301 037 2 7 Retaining ring 100...

Страница 27: ...ions and Parts Manual www chpower com AL2810 Ball Valve Part No 100 119 100 119 Ref No Description Part Number Qty 1 Handle 100 162 1 2 Screw 100 163 1 3 Ball 100 164 1 Repair Kit KIT 119 1 Parts List...

Страница 28: ...ty 1 Base 111 202 1 2 Spring 301 356 1 3 O ring 106 007 1 4 Filter 111 204 1 5 Support 111 203 1 6 Base 111 201 1 7 3 8 M x 3 8 M Elbow 169 013 1 8 3 8 NPT M x 3 8 NPS M Hose connector 100 034 1 9 Plu...

Страница 29: ...Gallon 301 545 1 3 Hose clamps 301 516 2 4 Hose for 5 Gallon 301 513A 1 Hose for 55 Gallon 301 544 1 5 Elbow 100 165 1 6 Return pipe 188 377 1 7 Elbow 100 128 1 8 Whip 100 012 1 9 Elbow 100 126 1 10...

Страница 30: ...30 Operating Instructions and Parts Manual www chpower com AL2810 Notes...

Страница 31: ...31 Operating Instructions and Parts Manual www chpower com AL2810 Notes...

Страница 32: ...SFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from an a...

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