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4

Operating Instructions and Parts Manual

Airless Paint Systems

General Safety
Information 

(Cont.)

Paints and solvents containing
HALOGENATED HYDROCARBONS can
react explosively with aluminum. Do
not use halogenated hydrocarbons
with  this equipment. Consult the
paint or solvent product label or
Material Safety Data Sheets (MSDS)
to help determine if it contains
halogenated hydrocarbons.

Do not use fuels to clean this
equipment.

Keep spraying area well ventilated.
Keep doors and windows open.

Remove all ignition sources (i.e.
Static electricity, pilot lights,
cigarettes and electrical arcing).

Airless spraying can cause static
electricity. Always ground the
pump and spraying surface.

Do not use solvents containing
halogenated hydrocarbons.

Keep hose away 
from sharp objects.

Bursting hoses may cause injury.
Examine hoses regularly and replace if
damaged.

Check hoses for weak or worn
condition before each use, making
certain that all connections are
secure.

Pre-Operation

FLUSHING

1. NEW SPRAYER: Your sprayer was
factory tested in an oil solution which
was left in the pump. Before using oil-
based paint, flush with mineral spirits
only.Before using water-based paint
flush with mineral spirits, followed by
soapy water, then a clean water flush.

2. CHANGING COLORS: Flush with a
compatible solvent such as mineral
spirits or water.

!

CAUTION

www.chpower.com

3. CHANGING FROM WATER-BASED TO
OIL-BASED PAINT: Flush with soapy
water, then mineral spirits.

4. CHANGING FROM OIL-BASED TO
WATER-BASED PAINT: Flush with
mineral spirits, followed by soapy
water, then a clean water flush.

5. STORAGE: Always relieve pressure
(See pressure relief procedure on 
page 3) prior to storage or when
machine is unattended. Follow the
storage procedure based on the kind of
paint you used:

Oil-based paint: Flush with mineral
spirits.

Water-based paint: Flush with
water, then mineral spirits. Leave
the pump, hose and  gun filled with
mineral spirits.

For longer term storage use a 50/50
mixture of mineral spirits and motor
oil. Always ensure that there is no
pressure in the unit, and close the
prime/pressure relief valve for
storage.

Never leave pump 
unattended while it

is under pressure!

6.  START UP AFTER STORAGE: Before

using water-base paint, flush with
soapy water and then a clean water
flush. Before using oil-based paint,
flush out the mineral spirits with
the material to be sprayed.

HOW TO FLUSH

IMPORTANT COMPONENTS

Prime/Pressure Relief Valve
(Prime/PR Valve, Figure 1). Used to
relieve pressure from gun, hose and
tip and to prime the unit when in
OPEN position.

Pressure Control Knob (Figure 2).
Used to adjust pressure. Turn
clockwise to increase pressure and
counterclockwise to decrease it.

Choke Lever, Fuel Valve, and

!

WARNING

Throttle Lever (Figure 3).

PROCEDURE

1.  Be sure the gun safety lock is

engaged and there is no spray tip
in the gun. 

2.  Pour enough clean, compatible

solvent into a large, 
empty metal pail to fill the pump
and hoses.

3.  Place the suction tube into the pail

or place the pail under the pump.

4.  Turn the pressure control knob to

low pressure. Refer to Fig. 2.

AL2810

OPEN POSITION 

(Prime and Pressure Relief)

CLOSED

POSITION
(Pressure)

Figure 1 - Prime/Pressure Relief Valve

Figure 2 - Pressure Control Knob

Low Pressure

High
Pressure

Figure 3 - Choke Lever, Fuel Valve,
and Throttle Lever

Choke Lever

Fuel Valve

Throttle
Lever

Содержание AL2810

Страница 1: ...e Retain instructions for future reference Operating Instructions and Parts Manual IN422500AV 12 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questio...

Страница 2: ...ng the unit inspect carefully for any damage that may have occurred during transit Make sure to tighten fittings bolts etc before putting unit into service Do not operate unit if damaged during shippi...

Страница 3: ...s to tighten or loosen high pressure connections Motor is equipped with an automatic thermal overload Motor will restart without warning after cooling Never aim or spray at yourself or anyone else or...

Страница 4: ...ean water flush 5 STORAGE Always relieve pressure See pressure relief procedure on page 3 prior to storage or when machine is unattended Follow the storage procedure based on the kind of paint you use...

Страница 5: ...gun trigger lock 16 If you are going to store the sprayer remove the suction tube or pump from the solvent pail force the solvent from the pump and hose Engage the gun safety latch and refer to the St...

Страница 6: ...013 015 017 019 021 023 025 027 035 4 6 102 152 6 8 152 203 AL3116 AL3117 AL3119 AL3122 AL3125 8 10 203 254 AL2211 AL2213 AL3126 AL3131 10 12 254 305 AL3118 AL3120 AL2215 AL2217 AL3130 AL3132 AL3135...

Страница 7: ...larger diameter works as a pulsation damper and saves unnecessary cycling of the clutch A minimum of 100 feet of hose should be used b Adjust the Engine Speed and Pump Pressure First set the throttle...

Страница 8: ...excessive fog overspray and a thin and grainy coat It is important to trigger the gun after gun movement arm movement has started and release trigger shut gun off before gun movement ends Gun movemen...

Страница 9: ...he open Prime position Turn Pressure Control Knob to maximum position fully clockwise 4 Using an insulated screwdriver adjust Pressure Calibration Trimpot by turning clockwise until the clutch engages...

Страница 10: ...lock washers on loosely 5 Tighten the tie rod nuts evenly to 30 ft lb 6 Reconnect fluid hoses and suction tube if so equipped NOTE After all the rod locknuts are tight the alignment of both rods shoul...

Страница 11: ...10 Install parts back into piston rod as shown in Figure 11 Place two drops of loctite No 242 blue on threads of the outlet seat support before assembling and torque to 20 ft lbs CLUTCH REPLACEMENT N...

Страница 12: ...nto clutch assembly until it comes to a positive stop Differential screw comes into contact with the threaded gearbox shaft 9 With 13 16 wrench on coupling screw and 5 16 allen wrench in differential...

Страница 13: ...0 2 Unscrew and remove the inlet valve per instructions on page 11 3 Unscrew and remove the packing nut 187 046 Push the piston rod down through the packings and out of the pump Utilizing packing remo...

Страница 14: ...Incompatible paint mixture and thinners Symptom Possible Cause s Corrective Action Troubleshooting Chart Increase the pressure 1 Reduce pressure to satisfactory pattern distribution 2 Use less thinne...

Страница 15: ...ip or gun filter clogged 3 Tip worn 4 Fluid displacement pump filter clogged 5 Large pressure drop in fluid hose 1 Upper check valve ball not seating properl 2 Lower packings are worn or damaged Sympt...

Страница 16: ...wide remove the spacer from the clutch assembly Should the clutch still not engage replace the clutch assembly See page 11 STEP 7 When the DC voltage from the board is not 13 14 VDC disconnect the co...

Страница 17: ...Operating Instructions and Parts Manual 17 www chpower com AL2810 Notes...

Страница 18: ...rams Please provide following information Model number Serial number if any Part descriptions and number as shown in parts list Address parts correspondence to Campbell Hausfeld 100 Production Drive H...

Страница 19: ...3 8 cap with ring 100 161 1 8 1 4 x 1 4 nipple 100 070 1 9 Ball valve 100 119 1 10 1 4 M x 1 4 F x 4 Swivel hose 100 012 1 11 1 4 M x 1 4 f Elbow 100 004 1 12 1 4 Return tube 188 177 1 13 3 8 M x 3 8...

Страница 20: ...20 Operating Instructions and Parts Manual www chpower com AL2810 Power Unit Assembly Part No 301 530...

Страница 21: ...e Assembly 301 524 1 15 Spacer tube 305 046 4 16 Clutch assembly 301 264 1 17 Cover 301 529 1 18 Holder manifold 305 064 1 19 Plate Gearbox mount 305 045 1 20 Sensor assembly 331 294 99 1 21 Pressure...

Страница 22: ...22 Operating Instructions and Parts Manual www chpower com AL2810 Frame Assembly Part No 301 515 13 11 1 12 2 3 4 10 9 8 7 6 5...

Страница 23: ...8 x 21 81 188 367 1 3 Spacer 5 8 ID 113 031 2 4 Wheel 13 x 500 6T 301 165 2 5 Set collar 5 8 ID 143 029 2 6 Centerlock nut 5 16 18 100 317 2 7 Rubber foot 163 008A 2 8 Spacer 25 x 08 188 185 2 9 Washe...

Страница 24: ...Part No 301 524 2 3 4 5 6 1 301 524 Ref No Description Part Number Qty 1 Honda 5 5 HP Engine 301 160 1 2 Adapter 305 012 1 3 Screw 136 091 4 4 Key 112 029 1 5 Screw 100 357 1 6 Screw 100 383 4 7 Shea...

Страница 25: ...No Description Part Number Qty 1 Cog belt 301 231 1 2 Clutch 301 264 1 3 Screw 305 088 1 4 Shoulder screw 100 175 1 5 Screw flanged 100 173 4 6 Set screw 100 174 2 7 Block tensioner 301 534 1 8 New g...

Страница 26: ...Part Number Qty 1 Screw Differential 112 041 1 2 Coupling nut assembly 112 054 1 3 Spacer 301 412 1 4 Spacer Removable 301 413 1 5 Clutch Replacement 301 264 1 6 Bearing 301 037 2 7 Retaining ring 100...

Страница 27: ...ions and Parts Manual www chpower com AL2810 Ball Valve Part No 100 119 100 119 Ref No Description Part Number Qty 1 Handle 100 162 1 2 Screw 100 163 1 3 Ball 100 164 1 Repair Kit KIT 119 1 Parts List...

Страница 28: ...ty 1 Base 111 202 1 2 Spring 301 356 1 3 O ring 106 007 1 4 Filter 111 204 1 5 Support 111 203 1 6 Base 111 201 1 7 3 8 M x 3 8 M Elbow 169 013 1 8 3 8 NPT M x 3 8 NPS M Hose connector 100 034 1 9 Plu...

Страница 29: ...Gallon 301 545 1 3 Hose clamps 301 516 2 4 Hose for 5 Gallon 301 513A 1 Hose for 55 Gallon 301 544 1 5 Elbow 100 165 1 6 Return pipe 188 377 1 7 Elbow 100 128 1 8 Whip 100 012 1 9 Elbow 100 126 1 10...

Страница 30: ...30 Operating Instructions and Parts Manual www chpower com AL2810 Notes...

Страница 31: ...31 Operating Instructions and Parts Manual www chpower com AL2810 Notes...

Страница 32: ...SFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from an a...

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