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EMC_SPEC040_CLCR.doc

Rev. E

–

2021 10 18

62/63

Install & Operating Manual

CleanSeal V3

11.2

Procedures

Replacing Measurement Port Tubes

Housing

Size

3P3

450 mm

3P6

490 mm

6P6

490 mm

9P6

540 mm

For CleanSeal
Supply air or
Exhaust air
ceiling housings:

ca. 200 mm

Push PU tube

all the way

onto the welded steel tube !
(tube may be fully painted)

Yes

For CleanSeal
Exhaust air
wall housings:

Содержание CleanSeal V3

Страница 1: ...Camfil EMC EMC_SPEC040_CLCR doc Rev E 2021 10 18 CleanSeal V3 CL CleanSeal Exhaust V3 CR Installation Operating Manual...

Страница 2: ...ates Date Revision Object Author 2021 04 29 D Correct support bracket footprint values 8 4 1 V Parkkoin 2020 09 18 C Update to last MIP updates V Parkkoin 2020 09 14 B Update MIP drive shaft connectio...

Страница 3: ...ature Limitations 11 8 Installation of Housings 15 8 1 Unboxing Handling 15 8 2 Recommended Cutout Dimensions 16 8 3 Suspension Mounting 17 8 3 1 Standard Suspension 17 8 3 2 Optional Suspension Basic...

Страница 4: ...bility 40 10 1 1 Gel Filter Compatibility 40 10 2 Filter Clamping General Settings 41 10 3 CleanSeal CL for Ceiling Installation 43 10 3 1 Features 43 10 3 2 Front Plate Operation for CleanSeal CL 44...

Страница 5: ...Camfil EMC EMC_SPEC040_CLCR doc Rev E 2021 10 18 11 Maintenance 59 11 1 Spare Parts 61 11 2 Procedures 62 11 2 1 Replacing Measurement Port Tubes 62 11 2 2 Adjusting Door Fit on CleanSeal Exhaust 63...

Страница 6: ...roducts and to remind them that each user bears the full responsibility for making its own determination as to the suitability of Camfil materials information products recommendations and advice for i...

Страница 7: ...specification to ensure transport protection and delivery in good condition The main box contains the housing and a bag with accessories For housings with MIP Mobile Integrity Probe the control box w...

Страница 8: ...on site and wear protective gear clothing gloves eye protection safety footwear mask A work coat or overall and gloves are recommended as a minimum precaution As a general rule Store parts in a dry a...

Страница 9: ...protection against decontamination agents Safe and fast locking unlocking of front plates and doors Installation by suspension only for ceiling installation or compression using removable universal bl...

Страница 10: ...https en wikipedia org wiki Hydrogen_peroxide Peracetic Acid CH3CO2OH https en wikipedia org wiki Peracetic_acid ActrilTM Cold Sterilant http www medivators com products and services renal systems co...

Страница 11: ...E HOT process air and or environment Under no circumstances should a housing be continuously exposed to temperatures 90 C PLEASE NOTE COLD process air In case of very cold process air there is a risk...

Страница 12: ...X5CrNiMo17 12 2 250 Housing Coating Epoxy primer Polyester top coat 90 Support Bracket 1 4301 X5CrNi18 10 250 Support Bracket 1 4404 X5CrNiMo17 12 2 250 Clamping Bracket Plate 1 4301 X5CrNi18 10 250...

Страница 13: ...10 X10CrNi18 8 250 Spring Base 1 4404 X5CrNiMo17 12 2 250 Spring 1 4310 X10CrNi18 8 250 Damper Adj Bar 1 4301 X5CrNi18 10 250 Illustration Name Material s Temp Max C Specific Parts CleanSeal Exhaust C...

Страница 14: ...E 2021 10 18 14 63 Install Operating Manual CleanSeal V3 Illustration Name Material s Temp Max C Other Parts Flange Gaskets 1 4301 X5CrNi18 10 90 MIP Sampling Tube Silicone 135 MIP Drive Flexible Shaf...

Страница 15: ...t the housing by the dp port tube We recommend keeping spigot and flange protection in place to prevent handling damage Detach and dispose of at the last possible opportunity Install the housing direc...

Страница 16: ...al recovery i e more latitude for cutout precision Standard cutouts for CEILING installation CleanSeal CL for WALL installation CleanSeal Exhaust CR PLEASE NOTE For best results cutout precision shoul...

Страница 17: ...uts see 8 2 will allow to insert any standard housing straight no balancing required General purpose stainless steel support brackets are included as accessories with every housing Suitable for thread...

Страница 18: ...housings with the corresponding option They are NOT retrofittable Suspension from plenum for minimum ceiling cutout dimensions Standard support brackets are replaced by support angles welded to the pl...

Страница 19: ...uire customized housings with the corresponding option They are NOT retrofittable Push on solution for fast installation Suspension from plenum for minimum ceiling cutout dimensions Standard support b...

Страница 20: ...eel support brackets are included as accessories with every housing PLEASE NOTE Compression mounting requires Option B Pressure Screw Kit for 1 housing 4x to be ordered separately Ref 1068200 Bracket...

Страница 21: ...SE NOTE An optional kit is available for panel thicknesses up to 165 mm to be ordered separately for brackets only Ref 1072224 1 full kit 4 brackets for full kit Ref 1072225 1 full kit 4 brackets Pres...

Страница 22: ...ax With custom housing subject to project specific feasibility study and quotation Please contact your Camfil representative PLEASE NOTE A detailed instructional video is available for preparation and...

Страница 23: ...CR wall housings It is compatible with plug play catalogue ducting elements with double lip gasket e g LINDAB Safe Click or equivalent to ensure EUROVENT Class D airtightness A male spigot interface f...

Страница 24: ...re an adapter solution is not convenient see 8 5 1 except CL ceiling housing type damper ready It is designed for airtight general purpose hookup to most ducting systems both rigid and flexible Hookup...

Страница 25: ...ld be sufficient to achieve airtight connection Depending on gasket hardness and the stiffness of the duct flange additional duct clamps may be necessary on the long side PLEASE NOTE Gasket material s...

Страница 26: ...ic dimensions on any housing PLEASE NOTE For custom versions the hole size and pattern of the flange may vary Consult your project drawing Position gasket duct Fasten with bolts Flange connections are...

Страница 27: ...ings Exhaust Air housings To activate the secondary dp ports e g for remote sensor hookup proceed as follows 5 Nm 5 Unscrew and port plugs To seal a port insert port plug screw tight to the mechanical...

Страница 28: ...C housing Interface parts like the adapter rod and locking screws are included as accessories with the housing Dampers are packed separately from the housing For shut off dampers discard fixing screws...

Страница 29: ...et Apply on the flat part of the flange next to the bending radius Caution When using strip gasket material take care to make clean straight cuts and apply without gap to avoid flange leaks Cut out pa...

Страница 30: ...ty housings be required customized solutions can be proposed Please contact your Camfil representative CleanSeal Integrity CleanSeal Integrity supply air housings include additional features Install h...

Страница 31: ...oom pressure integrated in a standard cabinet to be mounted on the wall in the technical area PLEASE NOTE Some particle loss will occur depending on the injection tube length Choose the IntegriBox loc...

Страница 32: ...oject Drawing for exact dimensions Attach the MIP drive shaft and the Sampling tube to the housing drive port see 9 4 4 Install port fittings and attach pressure tubes to the housing ports see 8 6 Ins...

Страница 33: ...careful not to lose washers and nuts that may fall out of the support slots For re installation proceed as follows Insert nuts into slots install probe on the chariot align and tighten 2 screws with w...

Страница 34: ...mechanical drive port Std drive port location for the modular MIP module is on TOP For square housings the scan module can be rotated by 90 increments For rectangular housings the scan module can be...

Страница 35: ...ccording to the panel The spacer will receive only compression forces it may be fixed to the wall by double sided tape Other panel thicknesses or customized locking solutions may be possible subject t...

Страница 36: ...utout Align spacer center approx with center of the cutout Adaptation Steps PLEASE NOTE Read the full instruction prior to installation Determine length for main rod see formula and schematic above Lo...

Страница 37: ...Insert the shaft end into the housing interface Note the drive pin is asymmetrical Place shorter side to match the setting screw position in the interface hub Fasten with 2 supplied screws Connecting...

Страница 38: ...f the shaft DO NOT roll it to a coil Turn the center square knob counter clockwise to the stop The main rod is now aligned vertically Continue turning the screw counter clockwise to the desired clampi...

Страница 39: ...w must be free from dirt surface damage or deformation IMPORTANT Use only the Camfil qualified MIP driver to operate the system see also 10 4 7 DO NOT use general purpose electrical screwdrivers Excee...

Страница 40: ...ng to the instructions in 10 2 however this may affect installation integrity If in doubt contact your Camfil representative PLEASE NOTE Clamp settings can be changed so the customer has the option of...

Страница 41: ...come out of the box plug and play i e fully configured to specification The scalable filter clamping settings can be changed at any time PLEASE NOTE The retainer height must follow the filter clamp se...

Страница 42: ...ed clamping lever remains always parallel to the housing wall Height setting nominal clamp closed add compression less compression min max hPU mm turns mm turns mm mm mm MD 67 5 0 5 0 5 13 10 5 67 78...

Страница 43: ...EMC_SPEC040_CLCR doc Rev E 2021 10 18 43 63 Install Operating Manual CleanSeal V3 10 3 CleanSeal CL for Ceiling Installation Features Removable support blocks...

Страница 44: ...leaning PLEASE NOTE For revalidation of the filter the front plate can stay in place However we recommend taking it out for filter change Removing or installing the front plates requires full 90 openi...

Страница 45: ...clamping system support safe and easy filter change Before inserting the filter make sure all clamping blocks are rotated parallel to the housing wall Insert the filter into the housing and push up u...

Страница 46: ...injection port fitting can be difficult for hookup and release of the injection line especially with MX or MG filters This can be addressed with the hookup fitting mounted on a tube and a plastic rod...

Страница 47: ...p reading against the ambient room pressure PLEASE NOTE The box for technical areas features an additional pressure port for remote readout of the downstream room pressure Connect an aerosol generator...

Страница 48: ...ng the port in the housing switch off the particle counter before disconnecting as the port seals airtight automatically Upstream pressure may be monitored in parallel using the dp port in the housing...

Страница 49: ...EMC_SPEC040_CLCR doc Rev E 2021 10 18 49 63 Install Operating Manual CleanSeal V3 10 4 CleanSeal Exhaust CR for Wall Installation Features...

Страница 50: ...for access to the HEPA filter To lock push again on both corners of the housing door The door locks with an audible click for each lock PLEASE NOTE For installation of the door access to filters or a...

Страница 51: ...ures of the CleanSeal toolless filter clamping system support safe and easy filter change For best scanning results with MIP housings orient filter with media pleats parallel to the probe Before inser...

Страница 52: ...positions to avoid collision Prefilter Installation Exchange Before inserting the filter make sure all spring clamps are mobile in their holders Insert prefilter into the slot and push all the way do...

Страница 53: ...RP CC034 4 ISO14644 3 for HEPA filter validation purposes A comprehensive testing report on particle distribution performance is available upon request PLEASE NOTE The universal testing shroud module...

Страница 54: ...ter during manipulation Before installing the shroud make sure its gaskets are in good condition For wall housings slip shroud onto the 4 locking hooks and close 4 shroud latches For ceiling housings...

Страница 55: ...ct tubes from testing devices Push the safety spring on the latches and lift the latch to unlock Make sure that the shroud safety springs remain engaged before taking your hands off For ceiling housin...

Страница 56: ...and upstream concentration ports The downstream sampling port and control of the probe are located in the Control Box see 9 4 1 The Control Box door may remain in place to deposit small parts or it ma...

Страница 57: ...drive port CAUTION When using a manual crank turn lightly and regularly DO NOT force When using a power tool limit drive torque to 1 Nm to avoid damaging the drive shaft in the end positions A damage...

Страница 58: ...14 bars 3 a Preset RPM is visualized as 100 x bar count 1 When running actual RPM is highlighted b Numeric value of the preset RPM value 4 Spindle rotation direction as seen from the back operator s...

Страница 59: ...tion issue E04 Power supply over current E05 Driver circuit over temperature E06 Motor over temperature E07 Internal error Any error code cause motor to stop operation To reset press Run button 9 or D...

Страница 60: ...alcohol on a soft lint free cloth Check condition and firm connection of the measurement port PU tubes Aged and or hardened tubes should be replaced by a new tube ca 200mm long When installing a new...

Страница 61: ...ont Plate Hinge Pin 1084526 Front Plate Locking Spring 1072229 Prefilter Spring 1072234 Mini Latch Hook 1068177 Pressure Screw Kit for Standard Supports Option B 4x 1068200 Compression mounting bracke...

Страница 62: ...dures Replacing Measurement Port Tubes Housing Size L 3P3 450 mm 3P6 490 mm 6P6 490 mm 9P6 540 mm For CleanSeal Supply air or Exhaust air ceiling housings ca 200 mm Push PU tube all the way onto the w...

Страница 63: ...alignment Adjust the mini latch in the housing For a safe lock without friction Adjust the hook position in the door Adjusting door alignment Push the mini latch to place the lock in CLOSED position R...

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